Werner A. Lidy

NEXAFS spectromicroscopy of polymers: overview and quantitative analysis of polyurethane polymers

Abstract The successful application of X-ray spectromicroscopy to chemical analysis of polymers is reviewed and a detailed application to quantitative analysis of polyurethanes is presented. Near Edge X-ray Absorption Fine Structure (NEXAFS) spectroscopy is the basis of chemical sensitive X-ray imaging, as well as qualitative and quantitative micro-spectroscopy. These capabilities are demonstrated by a review of recent work, and by presentation of new results outlining a methodology for quantitative speciation of polyurethane polymers. C 1s inner-shell excitation spectra of a series of molecular and polymeric model compounds, recorded by gas phase inelastic electron scattering (ISEELS) and solid phase NEXAFS techniques, are used to understand the spectroscopic basis for chemical analysis of polyurethanes. These model species contain the aromatic urea, aromatic urethane (carbamate) and aliphatic ether functionalities that are the main constituents of polyurethane polymers. Ab initio calculations of several of the model molecular compounds are used to support spectral assignments and give insight into the origin and relative intensities of characteristic spectral features. The model polymer spectra provide reference standards for qualitative identification and quantitative analysis of polyurethane polymers. The chemical compositions of three polyurethane test polymers with systematic variation in urea/urethane content are measured using the spectra of model toluene diisocyanate (TDI) urea, TDI-carbamate, and poly(propylene oxide) polymers as reference standards.

Optimization of scanning transmission X-ray microscopy for the identification and quantitation of reinforcing particles in polyurethanes

The morphology, size distributions, spatial distributions, and quantitative chemical compositions of co-polymer polyol-reinforcing particles in a polyurethane have been investigated with scanning transmission X-ray microscopy (STXM). A detailed discussion of microscope operating procedures is presented and ways to avoid potential artifacts are discussed. Images at selected photon energies in the C 1s, N 1s and O 1s regions allow unambiguous identification of styrene-acrylonitrile-based (SAN) copolymer and polyisocyanate polyaddition product-based (PIPA) reinforcing particles down to particle sizes at the limit of the spatial resolution (50 nm). Quantitative analysis of the chemical composition of individual reinforcing particles is achieved by fitting C 1s spectra to linear combinations of reference spectra. Regression analyses of sequences of images recorded through the chemically sensitive ranges of the C 1s, N 1s and O 1s spectra are used to generate quantitative compositional maps, which provide a fast and effective means of investigating compositional distributions over a large number of reinforcing particles. The size distribution of all particles determined by STXM is shown to be similar to that determined by TEM. The size distributions of each type of reinforcing particle, which differ considerably, were obtained by analysis of STXM images at chemically selective energies.

Direct observation of morphological differences as a function of reaction temperature in model systems for polyurethane foams

A series of polyurea urethanes was isothermally synthesized from toluene diisocyanate (TDI), water, and trifunctional poly(propylene oxide) in the temperature range of 50-150°C. Morphologies of the samples vary significantly as a function of reaction temperature. In this system, phase separation competes with polymerization and crosslinking. Both transmission electron microscopy and atomic force microscopy have shown a network type of structure for the 50°C samples, while the 150°C samples appear to be homogeneous. Infrared analysis shows that samples prepared at 150°C possess a morphology that is less strongly hydrogen bonded and has a broader distribution of hydrogen-bonded states compared to those prepared at lower temperatures. From this combination of techniques, it can be inferred that phase separation occurs faster than crosslinking at low temperatures; consequently, a phase-separated morphology forms. In contrast, crosslinking occurs faster than phase separation at higher reaction temperatures.

ESTIMATING SOURCES OF VARIATION: A CASE STUDY FROM POLYURETHANE PRODUCT RESEARCH

A case study is presented from polyurethane product research. It demonstrates the need for true replicate samples when sample-to-sample variation is not known. A first-pass analysis of an additive effect on a particular polyurethane microstructure was..