Witold Chrominski

Incremental ECAP as a novel tool for producing ultrafine grained aluminium plates

Conventional equal channel angular pressing is an efficient technique to obtain bulk ultrafine grained materials (UFG) with extraordinary mechanical properties in the form of rods. In this work, an incremental method of ECAP process which allows to obtain thick sheets with UFG structure is presented. Using this method square plates (62 × 62 mm) were obtained. In this case, a combined route – A+ specific B – with 90 degree rotation along plate normal after each pass keeping other planes in the same positions relatively to the channel – has been applied. The efficiency of this methods was proved for technically pure 1050 aluminium. It was processed by incremental ECAP using 8 passes of A+B route. To characterize microstructure visible light microscopy and transmission electron microscopy were used. Mechanical properties were measured by microhardness test. The results obtained showed that the microstructure and mechanical properties of 1050 aluminium alloy processed by incremental ECAP are comparable to conventional ECAP. However, the new processing method broaden the potential applications of UFG materials.

Mechanical properties, structural and texture evolution of biocompatible Ti-45Nb alloy processed by severe plastic deformation

Biocompatible β Ti-45Nb (wt%) alloys were subjected to different methods of severe plastic deformation (SPD) in order to increase the mechanical strength without increasing the low Young׳s modulus thus avoiding the stress shielding effect. The mechanical properties, microstructural changes and texture evolution were investigated, by means of tensile, microhardness and nanoindentation tests, as well as TEM and XRD. Significant increases of hardness and ultimate tensile strength up to a factor 1.6 and 2, respectively, could be achieved depending on the SPD method applied (hydrostatic extrusion - HE, high pressure torsion - HPT, and rolling and folding - R&F), while maintaining the considerable ductility. Due to the high content of β-stabilizing Nb, the initial lattice structure turned out to be stable upon all of the SPD methods applied. This explains why with all SPD methods the apparent Young׳s modulus measured by nanoindentation did not exceed that of the non-processed material. For its variations below that level, they could be quantitatively related to changes in the SPD-induced texture, by means of calculations of the Young׳s modulus on basis of the texture data which were carefully measured for all different SPD techniques and strains. This is especially true for the significant decrease of Young׳s modulus for increasing R&F processing which is thus identified as a texture effect. Considering the mechanical biocompatibility (percentage of hardness over Young׳s modulus), a value of 3-4% is achieved with all the SPD routes applied which recommends them for enhancing β Ti-alloys for biomedical applications.

Incremental ECAP as a method to produce ultrafine grained aluminium plates

In this work, we propose a new approach to producing ultrafine grained plates using a modified ECAP method, namely incremental ECAP. Unlike conventional ECAP, incremental ECAP works step by step whereby deformation and feeding are performed with two different tools acting asynchronously. Incremental processing reduces forces and allows to process relatively large billets. The major advantage of this technique is that the specimens are in the form of plates with a rectangular shape, which makes them suitable for further processing, e.g. via deep drawing. This paper reports a study on microstructure development, mechanical properties and their anisotropy in aluminium plates processed by means of incremental ECAP. Eight passes applied (with the accumulated strain of 9.2) with the rotation about the Z axis brought about the reduction in the grain size down to 600 nm with the 80% fraction of high angle grain boundaries and a very homogenous equiaxial microstructure. This, in turn, resulted in a significant increase in mechanical strength with the ultimate tensile strength reaching 200 MPa and, more importantly, very low anisotropy with respect to the rolling direction.

Tailoring Microstructure and Mechanical Properties of 6063 Aluminium Alloy for Lightweight Structural Parts

In this work, an attempt has been made to improve the mechanical strength of 6063 aluminium alloy and thus its lightness via combination of severe plastic deformation (grain size refinement) and heat treatment (precipitation hardening). 6063 aluminium alloy was chosen as the best material for lightweight structures, where mass reduction is important, because of its high extrudability. Samples were hydrostatically extruded (HE) in supersaturated condition and subsequently subjected to an aging process. HE brings about significant grain size refinement well below 1 micron. The influence of aging parameters such as time and temperature on mechanical properties evolution of extruded material was determined. The microstructure of ultrafine grained (UFG) alloy was investigated using transmission electron microscopy. The average grain diameter and grain boundary misorientation angles (using Kikuchi lines) were measured. Mechanical properties were examined in microhardness and tensile tests. The results have shown that it is possible to combine grain boundary and precipitation strengthening and obtain ultrahigh strength in 6xxx series alloys. Additionally, heat treatment of UFG samples causes an increase in ductility measured in tensile tests, which is rather poor in severely deformed materials. To prove advantages of UFG aged samples for lightweight applications, finite element modelling was performed to compare the mass of chair elements made of coarse and ultrafine grained material. Simulations were made for the same stresses applied. It has been shown that if the chair was made of UFG aluminium alloy the mass reduction would be approximately 30 %.

Microstructure and Texture Evolutions of Biomedical Ti-13Nb-13Zr Alloy Processed by Hydrostatic Extrusion

A biomedical β-type Ti-13Nb-13Zr (TNZ) (wt pct) ternary alloy was subjected to severe plastic deformation by means of hydrostatic extrusion (HE) at room temperature without intermediate annealing. Its effect on microstructure, mechanical properties, phase transformations, and texture was investigated by light and electron microscopy, mechanical tests (Vickers microhardness and tensile tests), and XRD analysis. Microstructural investigations by light microscope and transmission electron microscope showed that, after HE, significant grain refinement took place, also reaching high dislocation densities. Increases in strength up to 50 pct occurred, although the elongation to fracture left after HE was almost 9 pct. Furthermore, Young’s modulus of HE-processed samples showed slightly lower values than the initial state due to texture. Such mechanical properties combined with lower Young’s modulus are favorable for medical applications. Phase transformation analyses demonstrated that both initial and extruded samples consist of α′ and β phases but that the phase fraction of α′ was slightly higher after two stages of HE.