Witold Pietrzak

Utilization of concentrate after membrane filtration of sugar beet thin juice for ethanol production

The subject of this study was to investigate the feasibility of the concentrate obtained after membrane ultrafiltration of sugar beet thin juice for ethanol production and selection of fermentation conditions (yeast strain and media supplementation). Resulting concentrate was subjected to batch ethanol fermentation using two strains of Saccharomyces cerevisiae (Ethanol Red and Safdistill C-70). The effect of different forms of media supplementation (mineral salts: (NH4)2SO4, K2HPO4, MgCl2; urea+Mg3(PO4)2 and yeast extract) on the fermentation course was also studied. It was stated that sugar beet juice concentrate is suitable for ethanol production yielding, depending on the yeast strain, ca. 85-87 g L(-1) ethanol with ca. 82% practical yield and more than 95% of sugars consumption after 72 h of fermentation. Nutrients enrichment further increased ethanol yield. The best results were obtained for media supplemented with urea+Mg3(PO4)2 yielding 91.16-92.06 g L(-1) ethanol with practical yield ranging 84.78-85.62% and full sugars consumption.

Ethanol, feed components and fungal biomass production from field bean (Vicia faba var. equina) seeds in an integrated process

The use of field beans, a non-food leguminous crop, was studied for ethanol, feed components and fungal biomass production. The seeds were hydrolyzed using enzymes or with combination of acid (H3PO4) and alkaline (Ca(OH)2) pretreatment and enzymatic hydrolysis. Fermentation by Saccharomyces cerevisiae, with or without removal of suspended solids, yielded 38.3-42.5gL(-1) ethanol (71.3-79.2% efficiency). The filtration residues contained ca. 247-326gkg(-1) crude protein, 10.6-15.5% acid detergent fiber and 19.9-29.1% neutral detergent fiber. They were enriched in phenolics (by up to 93.4%) and depleted in condensed tannin (by up to 59.3%) in comparison to the raw material. The thin stillages were used for cultivation of edible fungus Neurospora intermedia which produced 8.5-15.9gL(-1) ethanol and 4.8-16.2gL(-1) biomass containing over 62% protein. The mass balances showed that fermentation of unfiltered mashes was more efficient yielding up to 195.9gkg(-1) ethanol and 84.4% of protein recovery.

Utilization of spent brewer’s yeast for supplementation of distillery corn mashes

Abstract The aim of the study was to use spent brewer’s yeast biomass (SBY) as a nutrient adjunct of distillery type corn mashes to improve the process of ethanol fermentation by yeast Saccharomyces cerevisiae. There were prepared corn mashes with raw material loading at 20% ww. with SBY addition at solids loadings of 0 (control); 0.1; 0.5; 0.7; 1.0; 3.0 and 5.0% ww. The obtained mashes were inoculated with yeast and subjected to batch fermentation for 72 h. It was observed that supplementation of corn mashes with SBY improved the process of fermentation. The consumption of sugars and production of ethanol by yeast in supplemented mashes was accelerated and the overall ethanol yield was improved by 6.5 to 11% depending on the amount of added SBY. It was also observed that the fermentation could be shortened by 24 h in mashes enriched with SBY.