Xiaochen Ma

A hetero-photoautotrophic two-stage cultivation process to improve wastewater nutrient removal and enhance algal lipid accumulation

A hetero-photoautotrophic algal growth model was studied for improved wastewater treatment and low cost algal biofuel feedstock production. The microalga, Auxenochlorella protothecoides UMN280, was grown heterotrophically on concentrated municipal wastewater and then autotrophically with CO(2) supplementation (air, 1% and 5%, respectively). Strain UMN280 was harvested by self-sedimentation after the heterotrophic stage and the supernatant was aerated with different levels of CO(2) to facilitate autotrophic growth in the second stage. The maximal biomass concentration and lipid content at the first and second stages reached 1.12g/L and 28.90%, and 1.16g/L and 33.22%, respectively. The nutrient removal efficiencies for total phosphorus, ammonia, nitrogen and chemical oxygen demand at the end of the two-stage cultivation were 98.48%, 100%, 90.60% and 79.10%, respectively. The above process can be used to treat organic-rich wastewaters (e.g. industrial and animal manure wastewaters) to achieve the dual purpose of low-cost wastewater treatment and biofuel feedstock production.

Catalytic pyrolysis of microalgae and their three major components: Carbohydrates, proteins, and lipids

To better understand the pyrolysis of microalgae, the different roles of three major components (carbohydrates, proteins, and lipids) were investigated on a pyroprobe. Cellulose, egg whites, and canola oil were employed as the model compounds of the three components, respectively. Non-catalytic pyrolysis was used to identify and quantify some major products and several reaction pathways were proposed for the pyrolysis of each model compound. Catalytic pyrolysis was then carried out with HZSM-5 for the production of aromatic hydrocarbons at different temperatures and catalyst to feed ratios. The aromatic yields of all feedstocks were significantly improved when the catalyst to biomass ratio increased from 1:1 to 5:1. Egg whites had the lowest aromatic yield among the model compounds under all reaction conditions, which suggests that proteins can hardly be converted to aromatics with HZSM-5. Lipids, although only accounted for 12.33% of Chlorella, contributed about 40% of aromatic production from algal biomass.

Hydrothermal pretreatment of microalgae for production of pyrolytic bio-oil with a low nitrogen content.

Microalgae can be converted to an energy-dense bio-oil via pyrolysis; however, the relatively high nitrogen content of this bio-oil presents a challenge for its direct use as fuels. Therefore, hydrothermal pretreatment was employed to reduce the N content in Nannochloropsis oculata feedstock by removing proteins without requiring significant energy inputs. The effects of reaction conditions on the yield and composition of pretreated algae were investigated by varying the temperature (150-225°C) and reaction time (10-60 min). Compared with untreated algae, pretreated samples had higher carbon contents and enhanced heating values under all reaction conditions and 6-42% lower N contents at 200-225°C for 30-60 min. The pyrolytic bio-oil from pretreated algae contained less N-containing compounds than that from untreated samples and the bio-oil contained mainly (44.9% GC-MS peak area) long-chain fatty acids (C14-C18) which can be more readily converted into hydrocarbon fuels in the presence of simple catalysts.

Cultivation of a microalga Chlorella vulgaris using recycled aqueous phase nutrients from hydrothermal carbonization process

This study investigated the feasibility of using recovered nutrients from hydrothermal carbonization (HTC) for cultivation of microalga Chlorella vulgaris. Different dilution multiples of 50, 100 and 200 were applied to the recycled process water from HTC and algal growth was compared among these media and a standard growth medium BG-11. Algae achieved a biomass concentration of 0.79 g/L on 50 × process water after 4 days. Algae removed total nitrogen, total phosphorus and chemical oxygen demand by 45.5-59.9%, 85.8-94.6% and 50.0-60.9%, respectively, on differently diluted process water. The fatty acid methyl ester yields for algae grown on the process water were 11.2% (50 ×), 11.2% (100 ×) and 9.7% (200 ×), which were significantly higher than 4.5% for BG-11. In addition, algae cultivated on process water had 18.9% higher carbon and 7.8% lower nitrogen contents than those on BG-11, indicating that they are very suitable as biofuel feedstocks.

Production of aromatic hydrocarbons by catalytic pyrolysis of microalgae with zeolites: catalyst screening in a pyroprobe.

Catalytic pyrolysis of microalgae and egg whites was investigated to evaluate the performance of different zeolites for the production of aromatic hydrocarbons. Three zeolites with different structures (H-Y, H-Beta and H-ZSM5) were used to study the effect of catalyst type on the aromatic yield. All three catalysts significantly increased the aromatic yields from pyrolysis of microalgae and egg whites compared with non-catalytic runs, and H-ZSM5 was most effective with a yield of 18.13%. Three H-ZSM5 with silica-to-alumina ratios of 30, 80 and 280 were used to study the effect of Si/Al ratio on the aromatic yield. The maximum yield was achieved at the Si/Al ratio of 80, which provides moderate acidity to achieve high aromatic production and reduce coke formation simultaneously. Aromatic production increased with the incorporation of copper or gallium to HZSM-5. However, other studied metals either had no significant influence or led to a lower aromatic yield.

Effect of wastewater-borne bacteria on algal growth and nutrients removal in wastewater-based algae cultivation system.

Centrate, a type of nutrient-rich municipal wastewater was used to determine the effect of wastewater-borne bacteria on algal growth and nutrients removal efficiency in this study. The characteristics of algal and bacterial growth profiles, wastewater nutrient removal and effect of initial algal inoculums were systematically examined. The results showed that initial algal concentration had apparent effect on bacterial growth, and the presence of bacteria had a significant influence on algal growth pattern, suggesting symbiotic relationship between algae and bacteria at the initial stage of algae cultivation. The maximum algal biomass of 2.01 g/L with 0.1g/L initial algal inoculums concentration can be obtained during algae cultivation in raw centrate medium. The synergistic effect of centrate-borne bacteria and microalgae on algae growth and nutrient removal performance at initial fast growth stage has great potential to be applied to pilot-scale wastewater-based algae wastewater system cultivated in continuous or semi-continuous mode.

Growing Chlorella sp. on meat processing wastewater for nutrient removal and biomass production

In this work, Chlorella sp. (UM6151) was selected to treat meat processing wastewater for nutrient removal and biomass production. To balance the nutrient profile and improve biomass yield at low cost, an innovative algae cultivation model based on wastewater mixing was developed. The result showed that biomass yield (0.675-1.538 g/L) of algae grown on mixed wastewater was much higher than that on individual wastewater and artificial medium. Wastewater mixing eased the bottleneck for algae growth and contributed to the improved biomass yield. Furthermore, in mixed wastewater with sufficient nitrogen, ammonia nitrogen removal efficiencies (68.75-90.38%) and total nitrogen removal efficiencies (30.06-50.94%) were improved. Wastewater mixing also promoted the synthesis of protein in algal cells. Protein content of algae growing on mixed wastewater reached 60.87-68.65%, which is much higher than that of traditional protein source. Algae cultivation model based on wastewater mixing is an efficient and economical way to improve biomass yield.

Cultivation of Chlorella vulgaris in wastewater with waste glycerol: Strategies for improving nutrients removal and enhancing lipid production.

To improve nutrients removal from wastewater and enhance lipid production, cultivation of Chlorella vulgaris in wastewater with waste glycerol generated from biodiesel production using scum derived oil as feedstock was studied. The results showed that nutrients removal was improved and lipid production of C. vulgaris was enhanced with the addition of waste glycerol into wastewater to balance its C/N ratio. The optimal concentration of the pretreated glycerol for C. vulgaris was 10gL(-1) with biomass concentration of 2.92gL(-1), lipid productivity of 163mgL(-1)d(-1), and the removal of 100% ammonia and 95% of total nitrogen. Alkaline conditions prompted cell growth and lipid accumulation of C. vulgaris while stimulating nutrients removal. The application of the integration process can lower both wastewater treatment and biofuel feedstock costs.

Mitigating ammonia nitrogen deficiency in dairy wastewaters for algae cultivation

This study demonstrated that the limiting factor to algae growth on dairy wastewater was the ammonia nitrogen deficiency. Dairy wastewaters were mixed with a slaughterhouse wastewater that has much higher ammonia nitrogen content. The results showed the mixing wastewaters improved the nutrient profiles and biomass yield at low cost. Algae grown on mixed wastewaters contained high protein (55.98-66.91%) and oil content (19.10-20.81%) and can be exploited to produce animal feed and biofuel. Furthermore, algae grown on mixed wastewater significantly reduced nutrient contents remained in the wastewater after treatment. By mitigating limiting factor to algae growth on dairy wastewaters, the key issue of low biomass yield of algae grown on dairy wastewaters was resolved and the wastewater nutrient removal efficiency was significantly improved by this study.

Production and evaluation of biodiesel and bioethanol from high oil corn using three processing routes.

Six Korea high oil (KHO) corn varieties varying in germ and endosperm size and oil content (4-21%, wet basis) were subjected to three sequential combinations of milling (M), germ separation (S), fermentation (F), and in situ transesterification (T) to produce bioethanol and biodiesel. Production parameters including saccharification, bioethanol yield, biodiesel yield and composition, and conversion rate were evaluated. The effects of the contents of germ, endosperm size, oil, and non-oil solid mass on the production parameters strongly depended on the processing routes, namely M-F-T, M-T-F, and S-T|F. The M-F-T route produced the highest bioethanol yield while the S-T|F route produced the highest biodiesel yield. The in situ transesterification reaction, if proceeded before fermentation, reduced the bioethanol yield while fermentation and/or presence of endosperm reduced the biodiesel yield.