Xiaonong Chen

Crosslinking of chlorine‐containing polymers by dicyclopentadiene dicarboxylic salts

Alkali- and alkali-earth-metal salts of dicyclopentadiene dicarboxylic acid (DCPDCA) were prepared and employed as crosslinkers for chlorine-containing polymers such as polychloromethylstyrene (PCMS), chlorinated polypropylene (CPP), polyepichlorohydrin (PECH), and poly(vinyl chloride) (PVC). Thermally reversible covalent crosslinks (i.e., DCPD bridges) between polymer chains were generated through esterification between the chlorine–carbon bonds of the polymer and the carboxylic salt groups of the crosslinker. The crosslinking reactivity decreased in the following sequence: K > Na > LiDCPDCA > alkali-earth-metal salts of DCPDCA. In addition, PCMS and CPP had higher gelation rates than PECH and PVC. Good flowability at about 195 °C and solubility in maleimide-containing dichlorobenzene on heating indicated that the crosslinked PCMS and CPP exhibited thermally reversible crosslinking because of dimer/monomer (cyclopentadiene) conversion of DCPD moieties via reversible Diels–Alder cycloaddition. Samples of PECH and PVC crosslinked by the alkali salts of DCPDCA were insoluble even when heated in maleimide-containing dichlorobenzene. However, these crosslinked polymers could be dissolved partially after the same treatment when the crosslinker was an alkali-earth-metal salt of DCPDCA. Thermal degradation such as dehydrochlorination of the PECH and PVC might have been responsible for uncontrolled crosslinking because these two polymers are known to be thermally unstable. The unreacted COOK, COONa, or COOLi of the crosslinkers might have initiated base-induced dehydrochlorination when PECH and PVC were heated at high temperatures.

Thermally reversible linking of halide-containing polymers by potassium dicyclopentadienedicarboxylate

A novel crosslinker for thermally reversible covalent (TRC) linking of halide-containing polymers is suggested. Chlorine-containing polymers such as chloromethylstyrene copolymers, chlorinated polypropylene, polyvinylchloride, chlorinated polyisoprene, and polyepichlorohydrin were crosslinked with potassium dicyclopentadienedicarboxylate (KDCPDCA). The crosslinker was prepared by reacting potassium ethoxide with dicyclopentadienedicarboxylic acid. Because of the low solubility of KD-CPDCA in organic solvents, a phase transfer catalyst, benzyltrimethyl-ammonium bromide, was employed for the crosslinking reaction. The crosslinking reaction occurred at a higher rate in a polar solvent, such as dimethylformamide, than in a nonpolar one, such as toluene, and was affected by the nature of the chlorine-containing polymer. Some of the polymers crosslinked even at room temperature. The chain-extending reaction between KDCPDCA and a α,ω-dihalide compound such as a,a-dichloro-p-xylene, 1,4-dichlorobutane, or 1,4-dibromobutane also was carried out to obtain linear oligomers. The IR spectra indicated that the crosslinking and chain-extending reactions were based on the esterification between the halide-carbon bonds of the polymer and the COOK groups of KDCPDCA. The flowability at 195 °C and solubility on heating in a dichlorobenzen-maleic compound mixture of the crosslinked polymers indicated that the TRC crosslinking occurred via the reversible Diels-Alder cyclopentadiene/dicyclopentadiene conversion as long as the polymer was thermally stable and did not contain olefinic C=C bonds. The TRC linking also was confirmed by the rapid decrease of the specific viscosity of the obtained linear oligomers on heating.

Emulsion procedures for thermally reversible covalent crosslinking of polymers

Quaternization and dequaternization of tertiary amine compounds were employed to obtain thermally reversible ionene networks from aqueous colloidal polymer dispersions prepared via emulsion polymerization. Chlorine-functionalized polymers prepared via the emulsion copolymerization of styrene (St), butylacrylate (BA), or both with chloromethylstyrene, and amino-functionalized polymers prepared via the emulsion copolymerization of St, BA, or both with 2-(dimethylamino)ethylacrylate or 4-vinylpyridine, were reacted without polymer separation, with a ditertiaryamine crosslinker and a dihalide crosslinker, respectively, to obtain crosslinked polymers. Crosslinked polymers were also obtained via the reaction of a chlorine-functionalized polymer dispersion with an amino-functionalized polymer dispersion or via the drying of the polymer blend prepared from the two kinds of dispersions. Reactive solubility experiments, flowability investigations (by thermocompression at ca. 215 °C), IR, and H NMR analyses of the obtained crosslinked polymers indicated that the generated ionene bridges dequaternized on heating and requaternized on cooling. In comparison with solution crosslinking, no organic solvent was employed, and simple procedures were required for the preparation of the thermally reversible covalent crosslinked polymers.

An ambient self-curable latex based on colloidal dispersions in water of two functionalized polymers and the thermally reversible crosslinked films generated

An ambient self-curable latex (ASCL) was prepared by mixing colloidal dispersions in water of a chloromethylstyrene (CMS)-functionalized polymer and a tertiary-amine-functionalized polymer. The two dispersions were obtained via the conventional emulsion copolymerization of CMS and 2-(dimethylamino)ethylacrylate (DMAEA), respectively, with styrene (St), butyl acrylate (BA), or both. No visible coagulation was observed either in the blends after 6 months of storage or after the latexes were introduced into aqueous media with pHs in the range of 3–11. Continuous, transparent, crosslinked elastic films with smooth surfaces were obtained via casting and drying the ASCL at room temperature, when one or both of the two functional polymer particles contained BA monomeric units. Thermocompression cycles; swelling experiments; solubility tests; and 1H NMR, IR, DSC, and transmission electron microscopy tests were carried out to investigate the crosslinking and morphology of the films. The following observations were made: (1) the crosslinks in the films were generated via the Menschutkin reaction (quaternization) between the CH2-Cl groups of the CMS containing particles and the amine groups of the DMAEA containing particles; (2) the crosslinked films were thermally remoldable due to reversible decrosslinking (dequaternization) on heating and recrosslinking (requaternization) on cooling; and (3) phase separation in the films was observed when one of the functional polymers (for instance, the nonpolar CMS-St copolymer) was incompatible with the other one (for instance, the polar BA-DMAEA copolymer). The present ASCL might be useful in producing water-borne coatings and adhesives, elastic films, and functional membranes.