Xiaoxiao Guo

Layered double hydroxide films: synthesis, properties and applications

Layered double hydroxide (LDH) films have been widely investigated in the last few years because of their promising applications in areas such as catalysis, anti-corrosion coatings for metals, and as components in optical, electrical, and magnetic devices. In this Feature Article we review recent work, from our own laboratory and elsewhere, on the synthesis, properties and applications of functional LDH films, and also offer some perspectives for the design of future multifunctional LDH films.

One-step hydrothermal crystallization of a layered double hydroxide/alumina bilayer film on aluminum and its corrosion resistance properties.

A zinc-aluminum layered double hydroxide (ZnAl-LDH)/alumina bilayer film has been fabricated on an aluminum substrate by a one-step hydrothermal crystallization method. The LDH film was uniform and compact. XRD patterns and SEM images showed that the LDH film was highly oriented with the c-axis of the crystallites parallel to the substrate surface. The alumina layer existing between the LDH film and the substrate was formed prior to the LDH during the crystallization process. Polarization measurements showed that the bilayer film exhibited a low corrosion current density value of 10(-8) A/cm(2), which means that the LDH/alumina bilayer film can effectively protect aluminum from corrosion. Electrochemical impedance spectroscopy (EIS) showed that the impedance of the bilayer was 16 MOmega, meaning that the film served as a passive layer with a high charge transfer resistance. The adhesion between the film and the substrate was very strong which enhances its potential for practical application.

In Situ Crystallized Zirconium Phenylphosphonate Films with Crystals Vertically to the Substrate and Their Hydrophobic, Dielectric, and Anticorrosion Properties

The in situ crystallization technique has been utilized to fabricate zirconium phenylphosphonate (ZrPP) films with their hexagonal crystallite perpendicular to the copper substrate. The micro/nano roughness surface structure, as well as the intrinsic hydrophobic characteristic of the surface functional groups, affords ZrPP films excellent hydrophobicity with water contact angle (CA) ranging from 134 degrees to 151 degrees , without any low-surface-energy modification. Particularly, in the corrosive solutions such as acidic or basic solutions over a wide pH from 2 to 12, no obvious fluctuation in CA was observed for all the ZrPP film. The k values of the hydrophobic ZrPP films are in the low-k range (k < 3.0), meeting the development of ultra-large-scale integration (ULSI) circuits. The hydrophobicity feature is proposed to bear ZrPP film a more stable low-k value in an ambient atmosphere. Besides, the polarization current of ZrPP films is reduced by 2 orders of magnitude, compared to that of the untreated copper substrate. Even deposited in a vacuum oven for 30 days at room temperature, ZrPP films also show excellent corrosion resistance, indicating a stable anticorrosion property.