Xing-Wu Liu

Determining surface structure and stability of ε-Fe2C, χ-Fe5C2, θ-Fe3C and Fe4C phases under carburization environment from combined DFT and atomistic thermodynamic studies

Abstract The chemical–physical environment around iron based FTS catalysts under working conditions is used to estimate the influences of carbon containing gases on the surface structures and stability of ε-Fe2C, χ-Fe5C2, θ-Fe3C and Fe4C from combined density functional theory and atomistic–thermodynamic studies. Higher carbon content gas has higher carburization ability; while higher temperature and lower pressure as well as higher H2/CO ratio can suppress carburization ability. Under wide ranging gas environment, ε-Fe2C, χ-Fe5C2 and θ-Fe3C have different morphologies, and the most stable non-stoichiometric termination changes from carbon-poor to carbon-rich (varying surface Fe/C ratio) upon the increase in ΔμC. The most stable surfaces of these carbides have similar surface bonding pattern, and their surface properties are related to some common phenomena of iron based catalysts. For these facets, χ-Fe5C2-(100)-2.25 is most favored for CO adsorption and CH4 formation, followed by θ-Fe3C-(010)-2.33, ε-Fe2C-(121)-2.00 and Fe4C-(100)-3.00, in line with surface work function and the charge of the surface carbon atoms.

In Situ XRD Study on Promotional Effect of Potassium on Carburization of Spray-dried Precipitated Fe2O3 Catalysts

A study of the promotional effect of potassium on the carburization behavior of a series of spray‐dried precipitated Fe2O3 catalysts (100 Fe, 100 Fe/0.52 K, 100 Fe/1.54 K, and 100 Fe/2.4 K) has been performed by using in situ XRD. The average crystallite size evolution for species such as α‐Fe2O3, Fe3O4, χ‐Fe5C2, and θ‐Fe3C were followed. The potassium promoter clearly inhibits the reduction of α‐Fe2O3 to Fe3O4, where the decreasing binding energy in the Fe 2p3/2, O 1s and K 2p3/2 spectra from X‐ray photoelectron spectroscopy (XPS) suggests an electron density increase in Fe and O upon potassium promotion, leading to the enhanced covalency in the Fe−O bond. In terms of crystallite size during carburization, an optimum potassium loading exists in catalyst 100 Fe/0.52 K, which shows the fastest reduction to Fe3O4 with minimum crystallite sizes of around 7 to 15 nm. Potassium has no clear effect in determining the final crystallite size of χ‐Fe5C2. An arch‐shaped curve in the evolution of crystallite size of the Fe3O4 intermediate was observed, which can be explained by the activation energy difference between the bidirectional steps of the outward oxygen diffusion and the inward carbon diffusion.

First-principles study of the mechanism of carbon deposition on Fe(111) surface and subsurface

Abstract A theoretical study of the carbon atoms adsorption and diffusion on the surface and into the subsurface of Fe (111) is performed using DFT calculations. Before the carbon coverages up to 1 ML, the adsorbed carbons tend to exist in an isolated atomic state and cause a reconstruction of Fe (111) surface. The configurations of “mC2+nC” are energetically favorable on the Fe (111) surface at 1 ML ≤ θC ≤ 2 ML. At a higher coverage, complicated adsorbed patterns such as chains and islands are found, and we predict that these carbon islands can function as the nucleation center of the precipitation of graphite or carbon nanotubes on the Fe(111) surface. In the subsurface region, the carbon atom prefers the octahedral site. The barriers for diffusion on and into the Fe (111) surface and subsurface are 0.45 eV and 0.73 eV, respectively. Actually, C2 formation is thermodynamically favored, whereas C migration into the subsurface region is kinetically feasible.

Reductive Transformation of Layered-Double-Hydroxide Nanosheets to Fe-Based Heterostructures for Efficient Visible-Light Photocatalytic Hydrogenation of CO

Conversion of syngas (CO, H2 ) to hydrocarbons, commonly known as the Fischer-Tropsch (FT) synthesis, represents a fundamental pillar in todays chemical industry and is typically carried out under technically demanding conditions (1-3 MPa, 300-400 °C). Photocatalysis using sunlight offers an alternative and potentially more sustainable approach for the transformation of small molecules (H2 O, CO, CO2 , N2 , etc.) to high-valuable products, including hydrocarbons. Herein, a novel series of Fe-based heterostructured photocatalysts (Fe-x) is successfully fabricated via H2 reduction of ZnFeAl-layered double hydroxide (LDH) nanosheets at temperatures (x) in the range 300-650 °C. At a reduction temperature of 500 °C, the heterostructured photocatalyst formed (Fe-500) consists of Fe0 and FeOx nanoparticles supported by ZnO and amorphous Al2 O3 . Fe-500 demonstrates remarkable CO hydrogenation performance with very high initial selectivities toward hydrocarbons (89%) and especially light olefins (42%), and a very low selectivity towards CO2 (11%). The intimate and abundant interfacial contacts between metallic Fe0 and FeOx in the Fe-500 photocatalyst underpins its outstanding photocatalytic performance. The photocatalytic production of high-value light olefins with suppressed CO2 selectivity from CO hydrogenation is demonstrated here.