Xinpeng Li

Simultaneously improving the tensile and impact properties of isotactic polypropylene with the cooperation of co-PP and β-nucleating agent through pressure vibration injection molding

In this article, crystalline morphology and molecular orientation of isotactic polypropylene (iPP), random copolymerized polypropylene (co-PP) and β-nucleating agent (β-NA) composites prepared by pressure vibration injection molding (PVIM) have been investigated via polarized light microscopy, scanning electron microscopy, wide-angle X-ray diffraction and differential scanning calorimetry. Results demonstrated that the interaction between co-PP and iPP molecular chains was beneficial for the mechanical improvement and the introduction of β-NA further improved the toughness of iPP. In addition, after applying the pressure vibration injection molding (PVIM) technology, the shear layer thickness increased remarkably and the tensile strength improved consequently. Thus, the strength and toughness of iPP/co-PP/β-NA composites prepared by PVIM were simultaneously improved compared to those of the pure iPP prepared by conventional injection molding (CIM): the impact toughness was increased by five times and tensile strength was increased by 9 MPa. This work provided a new method to further enhance the properties of iPP/co-PP composites through dynamic processing strategy.

The Morphology and Mechanical Properties of Isotactic Polypropylene Injection-Molded Samples with the Presence of β-Nucleation Agent and Periodical Shear Field

The pressure vibration injection molding (PVIM) method was used to prepare β-nucleated isotactic polypropylene samples (PVIM β-iPP samples); a relatively low, periodical shear was imposed on the polymer melt in the mold at the filling and packing stages. The crystal structures and crystal orientation of the PVIM β-iPP samples were investigated by polarizing light microscopy (PLM), scanning electron microscopy (SEM), and synchrotron two-dimensional wide-angle X-ray diffraction (2D-WAXD). The PLM observations indicated that a cylindrite layer, rather than the transition layer, was found in PVIM β-iPP samples, which is different from the conventional injection-molded (CIM) samples. In addition, the thickness of the oriented layer of the PVIM samples was obviously greater than that of the CIM samples. The SEM observations demonstrated that a large amount of shish-kebab structures appeared in the shear layer of the PVIM β-iPP samples; at the same time, numerous β-spherulites were formed in the core layer. The 2D-WAXD data indicated that orientation homogeneity, to some degree, could be obtained by the periodical shear during PVIM. As a result, the above-mentioned morphology of the PVIM β-iPP samples leads to potentially useful prominent reinforcement and toughening of the material.

Enhanced Mechanics in Injection Molded Isotactic Polypropylene/Polypropylene Random Copolymer Blends via Introducing Network-like Crystal Structure

The crystallization behavior, rheological behavior, mechanical properties and microstructures of injection molded isotactic polypropylene (iPP), polypropylene random copolymer (co-PP) and iPP/co-PP blends were investigated. Differential scanning calorimetry (DSC) and dynamic rheological analysis illustrated that iPP and co-PP were compatible in the blends and co-PP uniformly dispersed in the iPP phase. Polarizing optical microscope (POM) was adopted to observe the crystal size and morphology evolution. The results of mechanical properties and scanning electron microscopy (SEM) indicated that the crystal size of iPP in iPP/co-PP blends (10 wt% co-PP + 90 wt% iPP and 30 wt% co-PP + 70 wt% iPP) radically decreased after the incorporation of co-PP. During crystallization, the molecular chain segments of co-PP could penetrate iPP spherulites and form a network-like crystalline structure. The network-like crystal structure could effectively transmit stress and consume more energy to overcome intermolecular forces to resist stretching. In this way, the strength would improve to a certain degree. The impact fracture mechanism of iPP/co-PP blends is quasi ductile fracture by multiple crazes. Our work discovered that the blends containing 10 wt% and 30 wt% of co-PP exhibited prominent toughness and reinforcement.

Influence of High-Density Polyethylene and Nano-Calcium Carbonate of Various Content Ratios on the Crystallization of Polypropylene

The influence of high-density polyethylene (HDPE) and nano-CaCO3 of various content ratios on the crystallization of polypropylene (PP) was investigated by differential scanning calorimetry, dynamic rheology, wide angle X-ray diffraction (WAXD), and Izod impact strength measurements. The results showed that HDPE and PP were phase separated in their blends and the additive CaCO3 filler mainly dispersed in the PP phase, acting as a nucleation agent to promote the crystallization of PP. For the samples HDPE/ nano-CaCO3 30/0 and 25/5, the β crystals content was much higher than the other samples. The reason is that the viscosity difference between HDPE and PP led to a velocity difference, which could induce shear stress at the interfaces of HDPE and PP during injection molding. The intensive shear stress at their phase interfaces is advantageous for orientation of the chains, inducing the formation of β crystals. However, with the increment of CaCO3 content, there were dual effects of CaCO3 on the crystallization of PP: at low CaCO3 content, it would hamper the orientation of PP chains, thus leading to a decrease of β crystals; at high CaCO3 content, it would induce β crystals by itself.