Xu Duan

Studies on the Microwave Freeze Drying Technique and Sterilization Characteristics of Cabbage

The vacuum freeze-drying (FD) technique used in the food industry can yield a high-quality product, but it is very expensive and requires a long processing time. Besides, the quantity of microorganisms in FD products can often exceed the required standard. As a result, it will be important to develop a new freeze-drying technique. In this article, cabbage was used as a model material, and the microwave field was used as a heat source to supply sublimation heat so that the drying time was shortened greatly. The effect of the microwave sterilization during the drying process was evaluated. Effects of the pressure, thickness of material being dried, and the input microwave power on such indices as drying time and the microorganism number were studied. Compared with the method of ordinary freeze drying, microwave freeze drying (MFD) can greatly reduce the drying time and has a notable sterilization effect.

Trends in microwave-assisted freeze drying of foods.

Microwave-assisted freeze drying (MFD) can be accomplished in two distinct ways: freeze drying assisted concurrently with microwave application (MFD-1) and freeze drying and assisted microwave/vacuum microwave drying in two consecutive separate drying stages (MFD-2). MFD is a rapid dehydration technique that can be applied to certain foods, particularly to seafoods, solid soup, and fruits and vegetables. MFD involves much less drying time and energy consumption than conventional freeze-drying methods. Currently, this technology has been successfully used to dry many food materials and has potential in the food industry. Increasing concerns over product quality, energy savings, and production costs have motivated researchers and the industry to adopt MFD technologies. The advantages of MFD include shorter drying time, energy savings, improved product quality, and flexibility in producing a wide variety of dried products. However, current applications are limited to small categories of foods due to high startup costs and relatively complex technology compared to conventional freeze drying. This article presents a concise review of recent progress in MFD R&D and makes recommendations for future research to bridge the gap between laboratory research and industrial applications.

Microwave Freeze Drying of Sea Cucumber Coated with Nanoscale Silver

To develop an improved dehydration method for sea cucumber, microwave freeze drying was tested as a potential method. According to our experimental results, microwave freeze drying can reduce drying time to about half of the traditional vacuum freeze-drying process. To ensure a high degree of sterilization, a novel nanoscale silver coating technique was combined with microwave freeze drying. Microwave freeze drying combined with nanoscale silver coating treatment leads to a much lower microorganism number with no significant effect on drying efficiency and sensory quality.

Study on a Combination Drying Technique of Sea Cucumber

To develop a highly efficient drying technique for sea cucumber, the effects of different drying methods on the drying procedure and product quality were investigated. FD could lead to the best quality but took the longest time, and AD product quality was too poor. VMD was introduced to combine with FD to get acceptable quality and reduce drying time. In order to get optimal technique parameters, an RSA experiment was carried out. The optimal technique parameters of combination drying of FD-VMD were 45% conversion point, 20–30 kPa chamber pressure, and 350–450 W microwave power. Compared with Freeze Drying (FD), Air Drying (AD)-Vacuum Microwave Drying (VMD) could reduce the drying time to half and maintain good product quality.

Ultrasonically Enhanced Osmotic Pretreatment of Sea Cucumber Prior to Microwave Freeze Drying

A new pretreatment method involving use of ultrasound prior to microwave freeze drying of sea cucumber was examined experimentally. It was observed that ultrasound-assisted osmotic pretreatment can reduce by about 2 h the time needed for microwave freeze drying. An optimization study using response surface analysis was carried out to determine the optimal operating parameters to minimize drying time while maximizing quality.

A two-stage vacuum freeze and convective air drying method for strawberries

Strawberries were dehydrated in a two-stage combination drying consisting of vacuum freeze drying (FD) followed by hot air drying (AD), and in a two-stage hybrid method involving FD and finish AD(FAD) to obtain dehydrated strawberries of high quality at reduced cost. Energy consumption and physicochemical properties of the FAD product were compared with single-stage AD and single-stage FD. The quality parameters of the products were also analyzed. It was found that the quality of combined FAD-dried products approximated that of single-stage FD. Hence, the proposed two-stage combination drying method is recommended for dehydration of strawberries to obtain a high-quality product at lower cost when compared with vacuum freeze drying alone.

Effect of Power Ultrasound Pretreatment on Edamame Prior to Freeze Drying

Immersion freezing with the aid of power ultrasound prior to freeze drying of edamame was investigated. The effect of power ultrasound on the freezing rate was influenced by ultrasonic power, exposure time to ultrasound field, and the pulse duration of the ultrasound that was applied. The higher the ultrasound power and the longer the exposure time, the stronger the ultrasonication effect on edamame was. However, the ultrasound power, ultrasound intermittency, and exposure time need to be chosen with consideration of the thermal effect of ultrasound. Response surface methodology (RSM) was adopted for optimization. The hardness and the water-holding capacity of edamame after thawing were 6050 g and 92%, respectively, when 58-W ultrasound power was applied for 0.7 min, 50% pulsed at the coolant temperature of − 20°C.

Microwave Freeze Drying of Apple Slices Based on the Dielectric Properties

Freeze drying (FD) yields the best quality of dried apple slices but requires a long drying time and is not cost-effective. To mitigate these problems, a microwave freeze drying (MFD) technique was developed to dry apple slices. The relationship between corona discharge and microwave power at various pressures and initial moisture content conditions was studied to avoid the possibility of corona discharge during MFD. It was found that with change of moisture content and temperature of samples during MFD, the dielectric property also changed, which resulted in dynamic microwave dissipation. Based on the dielectric property of samples, a changed microwave loading scheme can lead to perfect product quality and greatly reduce the drying time; thus, MFD can be used to replace the traditional FD technique.

Salt-induced osmotic stress for lipid overproduction in batch culture of Chlorella vulgaris

Effect of NaCl-induced osmotic stress on lipid production was investigated in batch culture of Chlorella vulgaris . Based on the facts that NaCl stress improved lipid production but inhibited cells growth at the same times, the novel strategies of multiple osmotic stresses with different NaCl additions (2 g/L at 80 h, 4 g/L at 100 h, and 6 g/L at 120 h) were adopted for lipid overproduction. Results show that after 180 h cultivation, lipid yield reached 3.16 g/L and intracellular lipid content was 58.6%, increased by 21.1 and 22.9%, respectively, compared to the control. Further applying the strategies to 5 L fermentor, lipid yield of 3.81 g/L was achieved at 180 h, which was 30.1% higher than the control, suggesting application of osmotic stress to lipid overproduction as being feasible. Key words : NaCl-induced osmotic stress, heterotrophic cultivation, lipid, glucose, Chlorella vulgaris.

Technical aspects in freeze-drying of foods

ABSTRACT Drying is a widespread concept in the food industry, typically used to convert a surplus crop into a shelf-stable commodity. With advancement of technology, however, there is interest in moving forward from the traditional convective air drying that is most widely used today for foods, to maintain at a very high level the nutritional and organoleptical properties of the initial fresh product. Freeze-drying (FD) produces the highest quality food product obtainable by any drying method, but it is considered the most expensive operation for manufacturing a dehydrated product owing to high energy consumption and high costs of both operation and maintenance. Microwave freeze-drying (MFD) and atmospheric freeze-drying (AFD) have been developed to reduce the FD energy consumption. The product quality of these two drying methods is similar to FD, due to removal of water content in materials by sublimation in both MFD and AFD. Although a significant amount of scientific research has been carried out in the field of sublimation drying, there are only a few comprehensive summarizations about the various sublimation drying methods. As a result, this review aims to highlight some of the latest and most notable advancements in sublimation-drying of foods, with main emphasis given to recent developments of reducing energy consumption of FD process and suggests future research areas on sublimation-related drying.