Xue Min Wang

Dislocation-Precipitate Interaction and Its Effect on Thermostability of Bainite in a Nb-Bearing Steel

After bainitic transformation, the dislocations formed in deformed austenite remained to be pinned by the precipitates so that thermostability of the bainitic ferrite was improved. Coarsening of the precipitates accompanied by their distribution density change occurred during reheating. After long reheating, further precipitates nucleated in bainite. Dislocations inside laths getting rid of pinning of precipitates and their polygonization play the precursor to the evolution of microstructures, in which lath boundaries disappeared gradually.

Investigation of the microstructure and toughness of 550 MPa grade pipeline after the hot-bending process

In this work, the effects of the hot-bending process on the microstructure and low temperature (−40°C) toughness of weld metal of pipeline K65 (the highest grade of the Russian natural gas pipeline) were studied. The weld metal from the longitudinally submerged arc welding (LSAW) pipe making process was compared with that subsequently treated by the hot-bending process. It was found that the latter process led to serious deterioration in toughness, which obviously degraded the sound properties achieved in the original weld metal of LSAW pipes. Microstructural characterisation revealed that the weld metal, which originally consisted mainly of acicular ferrite in the as-deposited condition, became predominantly composed of bainitic ferrite after hot bending. It is clear that reaustenisation caused a smaller austenite grain-sized matrix, which brought about a very high volume fraction of bainite. Consequently, the low temperature toughness was deteriorated, in contrast to the excellent toughness achieved in the as-deposited weld metal.

Formation and Control of the Acicular Ferrite in Low Carbon Microalloying Steel

The influence of processing parameters on the acicular ferrite formation for the low carbon microalloying steel was studied. The results showed that the fraction of acicular ferrite could be controlled by the cooling process. The acicular ferrite/ bainitic ferrite dual phase structure can be formed. The multi-phase microstructure is ultra fine. The hardness is sensitively affected by the acicular ferrite fraction.

The Influence of Oxide Inclusion on Austenite Grain Size and Heat Affected Zone Toughness for Low Carbon Steels

The low carbon steels were smelted with special oxide introduction technique and the HAZ properties has been studied with thermal simulation. The optical microscope, SEM and TEM were used to analyze the composition, size and distribution of the inclusions, and the mechanical properties after thermal simulation were also investigated. The influence of oxide inclusions on the austenite grain size was also studied. The results show that after the smelting the inclusion is complex, in the core is Ti oxides about 1-3 micron and around it is MnS. When the reheat temperature is below 1000, the size of austenite grain is the same for experimental steel and base steel. However, when the reheat temperature is over than 1100, the size of austenite grains in experimental steel is one third of that in base steels. After thermal simulation, with the t8/5 increasing the toughness of HAZ decreased. The austnite grain size also increased. The microstructure is composed of intergranular ferrite and intragranular acicular ferrite. Therefore by introducing the fine oxide inclusion to the steel the austenite grain was refined and during the phase transformation the acicular ferrite formed at inclusions at first. These two factors are the main causes to improve the toughness of heat affected zone for steels produced by oxide metallurgy technique.

The Oxide Inclusion and Heat-Affected-Zone Toughness of Low Carbon Steels

The relationship between the oxide inclusions and the Heat-affected-zone (HAZ) toughness of microalloying steels has been investigated. The low carbon steels are smelted with special oxide introduction technique and the properties of HAZ has been studied with thermo-simulation. The optical microscope and SEM were used to analyze the size, composition and distribution of the inclusions, the mechanical properties after thermo-simulation was also analyzed. The results show that the inclusions in steel are mainly Ti and Al oxide with MnS, these complex inclusions are well distributed and the size is less than 3 micron. Microstructure of HAZ consists of intragranular acicular ferrite (IAF), intergranular ferrite and small amount of lath bainite while the cooling time during the phase formation is short. After the thermo simulation with the cooling time between 800°C and 500°C (t8/5) increasing the toughness of HAZ decreased and the size of prior austenite grain increased. Inclusions which located near the prior austenite grain boundary couldn’t induce the nucleation of IAF, only the ones inside the prior austenite grain can promote IAF’s growth.

Precipitation Behavior of Steels with Various Copper during Continuous Cooling

The precipitation behavior of several Cu-bearing steels with various copper contents during continuous cooling has been studied. The optical microscope and HRTEM were employed to study the influence of cooling rate on the precipitation process. Also, the hardness of samples with different processes is tested. The results show that when the steels was cooled at a cooling rate between 0.1-1°C/s with the cooling rate increasing the second phase precipitates become finer but the precipitates become denser. When the cooling rate is 1°C /s the density of the second phase precipitates are the largest. When the cooling rate is quicker than 1°C /s as the cooling rate increase the precipitates become finer and fewer. The hardness tests also show that the sample will get the highest hardness. When the samples are cooled at a rate larger than 5°C /s， there is few precipitates in samples. The copper-rich second phase form by Inter-phase precipitation, and the copper-rich phase i.e. G.P zone is the main cause to strengthen the alloy. As the copper content varies from 1.5wt% to 2.5wt% the highest hardness could be obtain when the samples is cooled at a rate of 1°C /s and the density of the precipitates is the largest

Evolution of Microstructures in a Low Carbon Bainitic Steel during Reheating

Cooled in water after isothermal relaxation of deformed austenite for different time, a Nb-bearing microalloyed steel always exhibited synthetic microstructures of bainitic ferrite, granular bainite and acicular ferrite. When these samples were reheated to and held at 650°C or 700 °C, the non-equilibrious microstructures tended to evolve into equilibrious ones, accompanied by obvious change of hardness. The rate of microstructures evolution was closely related to relaxation time of deformed austenite. The sample relaxed for 60s displayed the highest thermal stability, while microstructure evolution was quickest in the sample relaxed for 1000s even though it was softest before reheating. By hardness measurement, it was found that softening was not only process occurring during reheating, in which hardness fluctuated with time. There were two peaks in hardness-time curve of each sample having undergone relaxation, while single peak occurred in the curve of the sample not being relaxed. These results indicate that thermal stability of microstructures is determined by their history of formation.

Effect of reheating rate on microstructure and properties of high-strength-toughness steel

Effects of reheating rate and holding time during tempering on microstructure and properties of a 960-MPa-grade low-alloy steel were investigated. Different reheating rates from 1 to 300 K s−1 and holding time from 5 to 1200 s on tempering at 823 K were carried out. The combination of high reheating rate and short holding time is obviously beneficial forgetting more uniformly distributed and refined carbides, which are believed to contribute to the high strength and high toughness. Yield strength of 960 MPa with elongation of ∼16% and impact toughness of 76 J (half size specimen) at 233 K was obtained by induction reheating tempering at 823 K for 5 s at a rate of 373 K s−1.

Microstructure and Mechanical Properties of Microalloyed Multiphase Steel

Multiphase steels were obtained by using Gleeble-1500 simulator and TMCP, and were characterized by optical microscopy, SEM, TEM, EBSD (electron back-scattered diffraction) and other tests to investigate its microstructure and mechanical properties. During the simulation, the deformation temperature is 850°C, and the steels are air cooled to 750-600°C and then quenched to room temperature. The results indicate that the microstructure of the specimen is composed of ferrite and bainite. With the lowering of quenching temperature, the proportion of ferrite increases and the proportion of bainite decreases, and the bainite laths is shorter. The fine (Nb, Ti) C particles and dislocations appear in ferrite and lath bainite, and the amount of high angle grain boundary decrease after the initial increasing. The microaolloyed hot-rolled multiphase steel plate was developed by two-stage rolling, subsequently quenching to room temperature or air cooling to 600°C, then quenching to room temperature. Two typical microstructures: acicular ferrite and ferrite-bainite multiphase were obtained. The ferrite-bainite multiphase steel showed better mechanical properties, and the yield strength, tensile strength, yield ratio, uniform elongation and percentage elongation were 488Mpa, 845Mpa, 0.58, 10.3% and 21% respectively. The refinement of bainite structures, fine (Nb, Ti) C particles and the dislocations in bainite increase the strength.

The Effect of Inclusions on the Formation of Intragranular Ferrite

In order to make a more intuitive and easier analysis the influence of different inclusions on the formation of ferrite, a layer of high purity oxide powder was added in the two parts of the Q235 steel artificially. The effect of the inclusions Ti2O3MgOZrO2 and Al2O3 on the nucleation of intragranular ferrite were studied by means of the physical simulation method. The microstructure of the micro-zone adjacent to the inclusions was observed and the elements of the micro-zone adjacent were analyzed. The results showed that the inclusions Ti2O3 and Al2O3 can form the ferrite layers at the oxides-steels interface; the inclusions Ti2O3 has an ability to induce the nucleation of intragranular ferrite; the inclusions Ti2O3 can change the chemical composition of the metal micro-zone adjacent to the inclusions, where the Mn depletion area was observed.