Y. Park

Relating Diffusion Couple Experiment Results to Observed As-Fabricated Microstructures in Low-Enriched U-10wt.% Mo Monolithic Fuel Plates

Monolithic fuel system with U – 10 wt.% Mo (U10Mo) fuel alloy has been developed for the Materials Management and Minimization reactor conversion program to replace highly-enriched fuels in research and test reactors with low-enriched fuels. Interdiffusion and phase transformations in the system constituents, i.e., U10Mo fuel, AA6061 cladding, and Zr diffusion barrier, have been investigated using fuel plates fabricated via rolling and hot-isostatic pressing. Diffusion couples, utilizing the constituents of the fuel system were also carried out to help understand the findings from fuel plates based on phase equilibria and diffusion kinetics. Findings from both fuel plates and diffusion couples can provide a comprehensive knowledge to assess, model, and predict the performance of monolithic low-enriched fuel system from fabrication to irradiation. This paper summarizes the experimental results reported from characterization of the fuel plates and diffusion couples with emphasis on interactions at the fuel-cladding, fuel-diffusion barrier, cladding-diffusion barrier, and cladding-cladding interfaces. Constituent phases and relevant diffusion kinetics are compared and contrasted, taking into account differences in thermodynamics and kinetics variables such as pressure, temperature, and cooling rate.

Interdiffusion, Reactions, and Phase Transformations Observed during Fabrication of Low Enriched Uranium Monolithic Fuel System for Research and Test Reactors

Monolithic fuel plates have been developed utilizing low enriched U alloyed with 10 wt.% Mo to replace highly enriched fuels in research and test reactors, in accordance with the goals of the Materials Management and Minimization Reactor Conversion Program. The fuel plates consist of U10Mo fuel, Zr diffusion barrier, and AA6061 cladding. They are fabricated by co-rolling the U10Mo and Zr, which are then encapsulated via hot isostatic pressing of the entire U10Mo/Zr/AA6061 assembly. During fabrication, the metal constituents of the fuel plates undergo phase transformations as well as interdiffusion and reactions at interfaces. The areas of interest are the U10Mo fuel, U10Mo/Zr interface, U10Mo/AA6061 interface, Zr/AA6061 interface, and AA6061-AA6061 bond line. Knowledge of the transformations and growth in the plates is necessary to optimize fabrication parameters and predict behavior as they relate to irradiation performance. Numerous studies have been conducted to analyze these reactions in monolithic fuel plates, and a summary of their observations is provided in this paper.