Yachuan Zhang

Thermoplastic Starch Processing and Characteristics—A Review

Canola Council of Canada, Winnipeg, Manitoba, Canada The rising costs of nonrenewable feedstocks and environmental concerns with their industrial usage have encouraged the study and development of renewable products, including thermoplastic starch (TPS). Starch is an abundant, plant-based biodegradable material with interesting physicochemical characteristics that can be exploited, and this has received attention for development of TPS products. Starch exhibits usable thermoplastic properties when plasticizers, elevated temperatures, and shear are present. The choice of plasticizer has an effect on TPS, even when these have similar plasticization principles. Most TPS have glass transition temperature, Tg, in the range of approximately −75 to 10°C. Glassy transition of TPS is detected by differential scanning calorimeter (DSC) and thermodynamic analyzer (DMA), although DMA has been found to be more sensitive and effective. TPS has low tensile properties, typically below 6 MPa in tensile strength (TS). The addition of synthetic polymers, nanoclay, and fiber can improve TS and water-resistance ability. The moisture sorption behavior of TPS is described in GAB and BET models, from which monolayer moisture content and specific area are derived. Current studies on surface tension, gas permeability, crystallinity, and so on of the TPS are also reviewed.

Retrogradation and Antiplasticization of Thermoplastic Starch

Petrochemical-based plastics are widely used in modern society due to their high effective mechanical and barrier properties (Farris et al., 2009; Siracusa et al., 2008). However, petrochemical-based plastics have become an environmental concern as they are not biodegradable or recyclable. Replacing the petrochemical-based polymers with biopolymers which are renewable has become an attractive idea and necessitates research on bioplastics (Debeaufort et al., 1998). Among the biopolymers, starch is considered as one of the most promising candidates for bioplastics due to its abundant availability, annually renewability, competitive price, and potential performance, including thermoplasticity (Lai & Padua, 1997; Mali et al., 2005). Native starch does not have thermoplastic properties. However, when additional plasticizers, elevated temperatures and shear are present, native starch does exhibit thermoplastic properties. Standard techniques, such as extrusion and injection moulding, used for producing petrochemical-based plastics, can be used in thermoplastic processing of starch (Guilbert et al., 1997). Some of thermoplastic starch (TPS) has been developed into commercial products, like compost bags, packaging materials (loose fillers and films), coatings, mulch films and disposable diapers (Jovanovic et al., 1997; Lai et al., 1997). TPS film and coating are being developed for the meat, poultry, seafood, fruit, vegetable, grains and candies industry sectors (Debeaufort et al., 1998). A drawback for use of starch is that TPS products age with time during storage due to starch retrogradation, which significantly changes quality, acceptability, and shelf-life of the TPS products. This review will summarize the current knowledge of TPS pertaining to its plasticization, retrogradation, and antiplasticization.

Chapter 12 – Edible Coating and Film Materials: Carbohydrates

Carbohydrates have been intensively studied to develop edible coatings and films. In the last decades, starch, chitosan, cellulose derivatives, pectin, and galactomannans has been evaluated in their coating and film forming ability for applications in the food packaging area. This chapter reviews the coating and film matrices, the formation methods, physicochemical properties, and applications in food preservation of the chitosan, cellulose derivatives, pectin, and galactomannans coatings and films. Tests on fruits, vegetables, and fish fillets have shown that the shelf life of these food products has been extended. Also, researchers are spending considerable time and effort to improve the water vapor barrier properties, which is the major limitation to these coatings and films, through the use of polysaccharides and lipids, nanotechnology, and mechanical modification, etc.

Preparation and characterization of soy protein films with a durable water resistance-adjustable and antimicrobial surface

A water resistant surface was first obtained by immobilizing hydrophobic copolymers, poly (styrene-co-glycidyl methacrylate) (PSG), with functional groups on soy protein isolate (SPI) films. XPS and AFM results showed that PSG copolymers were immobilized on the film by chemical bonding, and formed a rough surface with some bumps because of the segregation of two different phases on PSG copolymers. Water resistance of the modified films could be adjusted dramatically by further immobilizing different amounts of guanidine-based antimicrobial polymers, poly (hexamethylene guanidine hydrochloride) (PHMG) on the resulting hydrophobic surface. The introduction of hydrophilic PHMG on the resulting surface generated many micropores, which potentially increased the water uptake of the modified films. Furthermore, the modified SPI films showed higher thermostability compared to native SPI film and broad-spectrum antimicrobial activity by contact killing, attributed to the presence of PHMG on the surface. The modified SPI film with a multi-functional surface showed potential for applications in the packaging and medical fields.

Processing and Characteristics of Canola Protein-based Biodegradable Packaging: A Review.

ABSTRACT Interest increased recently in manufacturing food packaging, such as films and coatings, from protein-based biopolymers. Among various protein sources, canola protein is a novel source for manufacturing polymer films. It can be concentrated or isolated by aqueous extraction technology followed by protein precipitation. Using this procedure, it was claimed that more than 99% of protein was extracted from the defatted canola meal, and protein recovery was 87.5%. Canola protein exhibits thermoplastic properties when plasticizers are present, including water, glycerol, polyethylene glycol, and sorbitol. Addition of these plasticizers allows the canola protein to undergo glass transition and facilitates deformation and processability. Normally, canola protein-based bioplastics showed low mechanical properties, which had tensile strength (TS) of 1.19 to 4.31 MPa. So, various factors were explored to improve it, including blending with synthetic polymers, modifying protein functionality through controlled denaturation, and adding cross-linking agents. Canola protein-based bioplastics were reported to have glass transition temperature, Tg, below −50°C but it highly depends on the plasticizer content. Canola protein-based bioplastics have demonstrated comparable mechanical and moisture barrier properties compared with other plant protein-based bioplastics. They have great potential in food packaging applications, including their use as wraps, sacks, sachets, or pouches.

Industrial scale preparation of pea flour fractions with enhanced nutritive composition by dry fractionation

This study determined influence of industrial scale milling and air classification on separation of pea flours into fine and coarse fractions. Three commercial field pea flours were chosen from field peas grown in Manitoba, Canada, - whole green pea flour (WGPF), split green pea flour (SGPF), and organic split yellow pea flour (OSYPF). The ranges of 85-87% protein, 74-95% fat, and 66-76% minerals were enriched in the pea fine fractions. A range of 78-91% starch was enriched in the coarse fractions. Scanning electron microscopy and proximate analysis confirmed compositional shift between the fine and coarse fractions. The particle size analysis demonstrated that the milling in this study was sufficient and effective in reducing the flour particle size to smaller than 22 µm, which was considered to be the cut-point. The yield of the fine fraction was as high as 44% and acceptable for an industrial manufacture.