Yangchao Tian

A gold-sputtered carbon paper as an anode for improved electricity generation from a microbial fuel cell inoculated with Shewanella oneidensis MR-1

Gold is among the highly conductive and stable materials, which are ideal anodes for microbial fuel cells (MFCs). However, previous studies have shown that bare gold surface is recalcitrant for the colonization of some exoelectrogens, e.g., Shewanella putrefacians. In this work, the problem regarding the poor bio-compatibility of gold as an anode material was sorted out through coupling it with carbon paper. A new composite anode material was fabricated through sputtering gold layer homogeneously on carbon paper matrix. Results of cyclic voltammetry and electrochemical impedance spectroscopy in Fe(CN)6(3-/4-) solution demonstrated better electrochemical performance of the carbon paper-gold (C-Au) composite than either carbon paper or bare gold, when they were used in MFCs. With Shewanella oneidensis MR-1 as the inoculum, the C-Au anode-based MFC produced total electric charges higher than the carbon-paper-anode-based MFC by 47%. The cyclic voltammetry analysis and the scanning electron microscopy observation showed that the MR-1 biofilm growth was accelerated when the carbon paper surface was sputtered with gold. Utilization of such a carbon paper-gold composite significantly enhanced the MFC performance.

Study of the demolding process—implications for thermal stress, adhesion and friction control

With the improvements of large-scale parallel replication and automation for hot embossing machines, hot embossing has become not only popular in laboratories but also possible and attractive in industry. Most difficulties in polymer micro-molding are caused by the demolding of molds rather than the filling of them. Due to the lack of accurate analysis tools and simulation tools for demolding, it is difficult to improve the process or give design rules for the molds, which could harm the further applications of hot embossing. This paper gives our studies of the demolding process using LIGA mold inserts. The demolding forces mainly consist of thermal shrinkage stress and adhesive forces. First, a finite elements method (FEM) is applied to analyze thermal stress caused by the shrinkage differences between the mold and polymer using ABAQUS/Standard, and a thermal stress barrier is proposed as an auxiliary structure to protect against the converging stress at the bottom corner of microstructures. Then, regarding the adhesion and friction forces, the nanotribology of PMMA is studied by AFM with nickel and PTFE-coated Si3N4 tips. And based on the measurements, the adhesion and friction forces in a demolding cycle are also simulated by FEM using ABAQUS/Standard. At last Ni-PTFE is recommended as the mold material for achieving a lower surface energy and lower friction force. This work proposes several methods that can optimize the demolding process and introduces some good suggestions for mold tool design.

An innovative miniature microbial fuel cell fabricated using photolithography

Recently microbial fuel cells (MFCs) have attracted increasing interests in both environmental and energy fields. Among the various MFC configurations, miniature microbial fuel cell (mini-MFC) has a great potential for the application in medical, communication and other areas because of its miniature volume and high output power density. In this work, a 25-μL single-chamber mini-MFC was fabricated using the photolithography technique. The plate-shaped gold anodic electrode in the mini-MFC showed a higher electrochemical activity than the stripe-shaped one. A biofilm of Shewanella oneidensis MR-1 was formed on the surface of gold electrode in this micro-liter-scale MFCs. As a result, a maximum power density of 29 mW/m(2) and a maximum current density of 2148 mA/m(2) were achieved by this single-chamber mini-MFC.

Three-dimensional imaging of a complex concaved cuboctahedron copper sulfide crystal by x-ray nanotomography

By combining Fresnel zone-plate based transmission x-ray microscopy with computed tomography, the nanoscale features in materials with complex shapes can be imaged using synchrotron radiation. The tomographic data sets of a complex copper sulfide crystal were acquired in the angle range ±70° at photon energy of 8.0keV and then were reconstructed by a standard filtered-back-projection algorithm. This experiment shows the quantifiable three-dimensional information of the copper sulfide crystal, which offers a complete understanding of the concaved cuboctahedron structure with 14 faces comprising of six squares and eight triangles.

Heterotrophs grown on the soluble microbial products (SMP) released by autotrophs are responsible for the nitrogen loss in nitrifying granular sludge

In this work, nitrogen loss in the nitrite oxidation step of the nitrification process in an aerobic‐granule‐based reactor was characterized with both experimental and modeling approaches. Experimental results showed that soluble microbial products (SMP) were released from the nitrite‐oxidizing granules and were utilized as a carbon source by the heterotrophs for denitrification. This was verified by the fluorescence in situ hybridization (FISH) analysis. Microelectrode tests showed that oxygen diffusion limitation did result in an anoxic micro‐zone in the granules and allowed sequential utilization of nitrate as an electron acceptor for heterotrophic denitrification with SMP as a carbon source. To further elucidate the nitrogen loss mechanisms, a mathematic model was formulated to describe the growth of nitrite oxidizers, the formation and consumption of SMP, the anoxic heterotrophic growth on SMP and nitrate, as well as the oxygen transfer and the substrate diffusion in the granules. The results clearly indicate that the heterotrophs grown on the SMP released by the autotrophs are responsible for the nitrogen loss in the nitrifying granules, and give us a better understanding of the aerobic granules for nitrogen removal. Biotechnol. Bioeng. 2011;108: 2844–2852.

Quantitative study of interior nanostructure in hollow zinc oxide particles on the basis of nondestructive x-ray nanotomography

The complicated three-dimensional interior structures of the polycrystalline hollow zinc oxide microspheres were clearly obtained by the nondestructive nanocomputed tomography (nano-CT) technique. The parameters such as diameter, volume, porosity, and surface area were calculated by the quantitative analysis of reconstructed data. Especially, three single selected particles with different typical structures were separated and compared. With these results, the distinction of the particles can be clearly understood in nanoscale. This study reveals that nano-CT is an effective and competent tool for investigating the three-dimensional interior structures of nanomaterials in the natural environment.

High resolution hard x-ray microscope on a second generation synchrotron source

A full-field, transmission x-ray microscope (TXM) operating in the energy range of 7-11 keV has been installed at the U7A beamline at the National Synchrotron Radiation Laboratory, a second generation synchrotron source operating at 0.8 GeV. Although the photon flux at sample position in the operating energy range is significantly low due to its relatively large emittance, the TXM can get high quality x-ray images with a spatial resolution down to 50 nm with acceptable exposure time. This TXM operates in either absorption or Zernike phase contrast mode with similar resolution. This TXM is a powerful analytical tool for a wide range of scientific areas, especially studies on nanoscale phenomena and structural imaging in biology, materials science, and environmental science. We present here the property of the x-ray source, beamline design, and the operation and key optical components of the x-ray TXM. Plans to improve the throughput of the TXM will be discussed.

Study of Hot Embossing Using Nickel and Ni–PTFE LIGA Mold Inserts

Hot embossing is one of the main process techniques for polymer microfabrication, which helps X-ray lithography, electroplating, and molding (LIGA) to achieve low-cost mass production. Most problems in polymer micromolding are caused by demolding, especially for hot embossing of high-aspect-ratio microstructures. The demolding forces are related to the sidewall roughness of the mold insert, the interfacial adhesion, and the thermal shrinkage stress between the mold insert and the polymer. The incorporation of polytetrafluoroethylene (PTFE) particles into a nickel matrix can have the properties such as antiadhesiveness, low friction, good wear, etc. To minimize the demolding forces and to obtain high-quality polymer replicas, a Ni-PTFE composite microelectroforming has been developed, and the hot embossing process using Ni and Ni-PTFE LIGA mold inserts has been well studied in this paper. The morphologies, sidewall roughness, and friction coefficient have been explored in the fabricated Ni-PTFE LIGA mold insert. Finally, the comparison of embossed microstructures with various aspect ratios and the comparison of the embossing lifetimes of mold inserts have been carried out between Ni and Ni-PTFE mold inserts, which show a better performance of the Ni-PTFE mold and its potential applications.

A nano-sized Au electrode fabricated using lithographic technology for electrochemical detection of dopamine

One big challenge of fabricating nanosensors for spatially resolved electrochemical detection of neurochemicals, such as dopamine (DA), is the difficulty to assembly nanometer-scale patternable and integrated sensors. In this work we develop a novel approach to precisely manufacture nano-Au-electrode (NAE) using lithographic fabrication technique, and characterize the NAE for DA detection. A negative photoresist, SU-8, is used as a substrate and protection layer for the 127-nm Au active sensing layer. The cross surface morphology and thickness of the Au layer are imaged by scanning electron microscopy and an interference microscopy. This NAE could be precisely controlled, repeatedly fabricated and conveniently renewed for several times. The electrochemical sensitivity and selectivity of the NAE towards DA detection are significantly higher than those of a standard Au thin-film electrode. This work demonstrates that the NAE could be used as an attractive means for electrochemically sensing and recording DA.

3D visualization of subcellular structures of Schizosaccharomyces pombe by hard X‐ray tomography

Cellular structures of the fission yeast, Schizosaccharomyces pombe, were examined by using hard X‐ray tomography. Since cells are nearly transparent to hard X‐rays, Zernike phase contrast and heavy metal staining were introduced to improve image contrast. Through using such methods, images taken at 8 keV displayed sufficient contrast for observing cellular structures. The cell wall, the intracellular organelles and the entire structural organization of the whole cells were visualized in three‐dimensional at a resolution better than 100 nm. Comparison between phase contrast and absorption contrast was also made, indicating the obvious advantage of phase contrast for cellular imaging at this energy. Our results demonstrate that hard X‐ray tomography with Zernike phase contrast is suitable for cellular imaging. Its unique abilities make it have potential to become a useful tool for revealing structural information from cells, especially thick eukaryotic cells.