Yasser M. Sabry

Integrated wide-angle scanner based on translating a curved mirror of acylindrical shape

A wide angle microscanning architecture is presented in which the angular deflection is achieved by displacing the principle axis of a curved silicon micromirror of acylindrical shape, with respect to the incident beam optical axis. The micromirror curvature is designed to overcome the possible deformation of the scanned beam spot size during scanning. In the presented architecture, the optical axis of the beam lays in-plane with respect to the substrate opening the door for a completely integrated and self-aligned miniaturized scanner. A micro-optical bench scanning device, based on translating a 200 μm focal length micromirror by an electrostatic comb-drive actuator, is implemented on a silicon chip. The microelectromechanical system has a resonance frequency of 329 Hz and a quality factor of 22. A single-mode optical fiber is used as the optical source and inserted into a micromachined groove fabricated and lithographically aligned with the microbench. Optical deflection angles up to 110 degrees are demonstrated.

Deeply-Etched Optical MEMS Tunable Filter for Swept Laser Source Applications

In this letter, we report a wide tuning range MEMS-based swept laser source using deep reactive ion etching on an SoI substrate. A MEMS Fabry-Pérot filter with a free-spectral range and a tuning range wider than 94 nm is presented. The measured transmission loss of the filter is between -10.2 and -13.6 dB. This filter is used to construct a swept laser source with 85 nm tuning range. These results represent the widest tuning range reported in literature for an in-plane SoI-MEMS based swept laser source using deeply-etched free-standing distributed-Bragg-reflection mirrors. The recorded tuning range enables the use of the in-plane MEMS filter in optical coherence tomography applications.

In-plane external fiber Fabry–Perot cavity comprising silicon micromachined concave mirror

Abstract. Light trapping in optical cavities has many applications in optical telecommunications, biomedical optics, atomic studies, and chemical analysis. Efficient optical coupling in these cavities is an important engineering problem that affects greatly the cavity performance. Reported in-plane external fiber Fabry–Perot cavities in the literature are based on flat micromachined mirrors. In this case, the diffraction loss in the cavity is usually overcome by using an expensive-lensed fiber or by inserting a coated lens in the cavity leading to a long cavity with a small free spectral range. In this work, we report a Fabry–Perot cavity formed by a multilayer-coated cleaved-surface single-mode fiber inserted into a groove while facing a three-dimensional concave micromirror; both are fabricated by silicon micromachining. The light is trapped inside the cavity while propagating in-plane of the wafer substrate. Theoretical modeling is carried out, taking into account the effect of asymmetry in the mirror radii of curvature resulting from the micromachining process. A cavity is formed using a concave mirror with 200 and 100 μm in-plane and out-of-plane radii curvature, respectively. The presented cavity has a measured line width of 0.45 nm around 1330 nm showing a quality factor of about 3000, which resembles a one order of magnitude improvement over a flat-mirror cavity.

On-Chip Micro–Electro–Mechanical System Fourier Transform Infrared (MEMS FT-IR) Spectrometer-Based Gas Sensing:

In this work, we study the detection of acetylene (C2H2), carbon dioxide (CO2) and water vapor (H2O) gases in the near-infrared (NIR) range using an on-chip silicon micro-electro-mechanical system (MEMS) Fourier transform infrared (FT-IR) spectrometer in the wavelength range 1300–2500 nm (4000–7692 cm−1). The spectrometer core engine is a scanning Michelson interferometer micro-fabricated using a deep-etching technology producing self-aligned components. The light is free-space propagating in-plane with respect to the silicon chip substrate. The moving mirror of the interferometer is driven by a relatively large stroke electrostatic comb-drive actuator corresponding to about 30 cm−1 resolution. Multi-mode optical fibers are used to connect light between the wideband light source, the interferometer, the 10 cm gas cell, and the optical detector. A wide dynamic range of gas concentration down to 2000 parts per million (ppm) in only 10 cm length gas cell is demonstrated. Extending the wavelength range to the mid-infrared (MIR) range up to 4200 nm (2380 cm−1) is also experimentally demonstrated, for the first time, using a bulk micro-machined on-chip MEMS FT-IR spectrometer. The obtained results open the door for an on-chip optical gas sensor for many applications including environmental sensing and industrial process control in the NIR/MIR spectral ranges.

Wideband Subwavelength Deeply Etched Multilayer Silicon Mirrors for Tunable Optical Filters and SS-OCT Applications

In this paper, we report subwavelength deeply etched 1000-nm-thick silicon layers using deep etching on an SOI substrate. The subwavelength silicon layers are used to construct wideband multilayer Bragg mirrors showing more than 220-nm 3-dB bandwidth. The mirror reflectivity and effect of silicon layers etching errors are estimated using optical measurements. The deeply etched mirrors are used to realize a 125-nm-tuning range Fabry-Perot tunable with a free spectral range of 130 nm enabled by the MEMS technology. The filter has input/output fibers inserted into micromachined grooves with in-plane axis aligned with the filter mirrors. The filter is utilized in a ring laser swept source configuration with a semiconductor optical amplifier. The swept source has 100-nm tuning range and 0.13-nm 3-dB linewidth.

Curved Silicon Micromirror for Linear Displacement-to-Angle Conversion With Uniform Spot Size

This paper reports a novel class of deeply etched curved micromirrors enabling linear conversion between the reflection angle of incident light beam and displacement of the beam axis with respect to the curved mirror principal axis. Moreover, the mirror provides phase-transformation of the light beam independent of the inclination angle of the incident light on the mirror surface. The micromirrors are fabricated on SOI substrate by deep reactive ion etching technology. The profile of the curved surface is optimized and controlled precisely, thanks to the photolithographic process. High optical throughput micromirrors exhibiting submillimeter focal lengths are fabricated with 200-μm etching depth and with a sidewall angle deviation from perfect verticality, which is smaller than 0.1°. Optical measurements at wavelengths of 675 and 1550 nm show transformation of the optical beam with high optical spot size stability during a beam steering process with less than ±5% dependence on the inclination/reflection angle over a scanning angle range of 120°. The presented micromirror has applications in MEMS scanners, displacement/rotation sensing, and optical imaging.

In-plane deeply-etched optical MEMS notch filter with high-speed tunability

Notch filters are used in spectroscopy, multi-photon microscopy, fluorescence instrumentation, optical sensors and other life science applications. One type of notch filter is based on a fiber-coupled Fabry–Perot cavity, which is formed by a reflector (external mirror) facing a dielectric-coated end of an optical fiber. Tailoring this kind of optical filter for different applications is possible because the external mirror has fewer mechanical and optical constraints. In this paper we present optical modeling and implementation of a fiber-coupled Fabry–Perot filter based on dielectric-coated optical fiber inserted into a micromachined fiber groove facing a metallized micromirror, which is driven by a high-speed MEMS actuator. The optical MEMS chip is fabricated using deep reactive ion etching (DRIE) technology on a silicon on insulator wafer, where the optical axis is parallel to the substrate (in-plane) and the optical/mechanical components are self-aligned by the photolithographic process. The DRIE etching depth is 150 μm, chosen to increase the micromirror optical throughput and improving the out-of-plane stiffness of the MEMS actuator. The MEMS actuator type is closing-gap, while its quality factor is almost doubled by slotting the fixed plate. A low-finesse Fabry–Perot interferometer is formed by the metallized surface of the micromirror and a cleaved end of a standard single-mode fiber, for characterization of the MEMS actuator stroke and resonance frequency. The actuator achieves a travel distance of 800 nm at a resonance frequency of 89.9 kHz. The notch filter characteristics were measured using an optical spectrum analyzer, and the filter exhibits a free spectral range up to 100 nm and a notch rejection ratio up to 20 dB around a wavelength of 1300 nm. The presented device provides batch processing and low-cost production of the filter.

In-Line Optical MEMS Phase Modulator and Application in Ring Laser Frequency Modulation

Optical phase modulators are essential building components in a wide range of applications, for instance, optical communication systems, tunable lasers, optical phase locked loops, and optical sensors. The production of in-plane MEMS-based optical phase modulator with self-aligned mirrors, actuator, and fiber grooves enables the low cost and easy integration with fiber-based lasers and sensors or photonic microsystems. In this paper, we report an in-plane transmission type MEMS-based optical phase modulator fabricated by deep reactive ion etching technology on a silicon-on-insulator (SOI) substrate. Detailed optical analysis of the MEMS phase modulator considering the diffraction of the single-mode fiber output beam, the asymmetric truncation of the beam by the limited aperture of the micromirrors and the tilt angle of the deeply etched mirrors is presented. The device layer height of the fabricated SOI wafer is 100 μm, and the sidewalls are etched with verticality that is better than 89.98°. The micromechanical system is characterized experimentally using electrical technique, and the resonance frequency and quality factor are 11.3 kHz and 163, respectively. The MEMS device is integrated into fiber ring laser (FRL) enabling the achievement of low- and high-frequency modulation indices. The frequency modulation of the FRL using the presented phase modulator is supported with numerical analysis and experimental results.

Characterization of MEMS FTIR spectrometer

In this work we present the full characterization of an optical MEMS Fourier Transform Infra Red FTIR spectrometer fabricated by Deep Reactive Ion Etching DRIE Technology on Silicon substrate. Both electrical and optical properties of the spectrometer are measured. The presented techniques allows to build an engineering model for the spectrometer and to predict its main specifications taking into account the specificity of the MEMS technology used in the spectrometer fabrication.

Parameter extraction of MEMS comb-drive near-resonance equivalent circuit: physically-based technique for a unique solution

A new extraction approach for MEMS comb-drive equivalent circuit parameters is presented. The proposed method eliminates the need for fitting and optimization by direct extraction from the measured data and, thus, avoids the nonuniqueness problem associated with fitting algorithms. A silicon-on-insulator-based MEMS comb-drive actuator is designed, fabricated, and measured, and its equivalent circuit is obtained by the proposed procedure. Analytical estimation for the uncertainty in the extracted values due to the discrete nature of the measurement frequency resolution is carried out. Uncertainty in the extracted values of the equivalent motional parameters is well below 0.6% when a 0.1-Hz frequency resolution is used. The method has been used to extract the resonator quality factor at both atmospheric and vacuum operations and can be extended to other types of resonators.