Yoshio Hayasaki

Ultrafast laser processing of materials: from science to industry

Processing of materials by ultrashort laser pulses has evolved significantly over the last decade and is starting to reveal its scientific, technological and industrial potential. In ultrafast laser manufacturing, optical energy of tightly focused femtosecond or picosecond laser pulses can be delivered to precisely defined positions in the bulk of materials via two-/multi-photon excitation on a timescale much faster than thermal energy exchange between photoexcited electrons and lattice ions. Control of photo-ionization and thermal processes with the highest precision, inducing local photomodification in sub-100-nm-sized regions has been achieved. State-of-the-art ultrashort laser processing techniques exploit high 0.1–1 μm spatial resolution and almost unrestricted three-dimensional structuring capability. Adjustable pulse duration, spatiotemporal chirp, phase front tilt and polarization allow control of photomodification via uniquely wide parameter space. Mature opto-electrical/mechanical technologies have enabled laser processing speeds approaching meters-per-second, leading to a fast lab-to-fab transfer. The key aspects and latest achievements are reviewed with an emphasis on the fundamental relation between spatial resolution and total fabrication throughput. Emerging biomedical applications implementing micrometer feature precision over centimeter-scale scaffolds and photonic wire bonding in telecommunications are highlighted.

Variable holographic femtosecond laser processing by use of a spatial light modulator

We propose a holographic femtosecond laser processing system capable of parallel, arbitrary, and variable patterning. These features are achieved by introducing a spatial light modulator displaying a hologram into the femtosecond laser processing system. We demonstrate the variable parallel processing of a glass sample.

Holographic femtosecond laser processing with multiplexed phase Fresnel lenses

Holographic femtosecond laser processing with multiplexed phase Fresnel lenses for high-speed parallel fabrication of microstructures is proposed. Use of a spatial light modulator (SLM) allows independent tunability of the diffraction peaks, three-dimensional parallelism, and arbitrary, variable features. The diffraction peaks are made uniform by changing the center phase and size of each phase Fresnel lens while taking account of the intensity distribution of the irradiated laser pulse and the spatial frequency response of the SLM.

Holographic femtosecond laser processing using optimal-rotation-angle method with compensation of spatial frequency response of liquid crystal spatial light modulator

Holographic femtosecond laser processing performs high-speed parallel processing using a computer-generated hologram (CGH) displayed on a liquid crystal spatial light modulator. A critical issue is to precisely control the intensities of the diffraction peaks of the CGH. We propose a method of compensating for the spatial frequency response in the design of CGH using the optimal-rotation-angle method. By applying the proposed method, the uniformity of the diffraction peaks was improved. We demonstrate holographic femtosecond laser processing with two-dimensional and three-dimensional parallelism.

Sparse-exposure technique in holographic two-photon polymerization

Holographic two-photon polymerization is based on a high-speed, low-loss parallel laser irradiation technique inside photosensitive materials using a computer-generated hologram displayed on a liquid crystal spatial light modulator. We demonstrated a sparse exposure technique combining parallel exposure and scanning exposure to improve the fabrication throughput and to achieve simultaneous fabrication of linear structures with different widths. We also demonstrated fabrication of space-variant structures by changing a CGH, as well as parallel fabrication of voxel structures with single femtosecond laser pulse irradiation.

Adaptive optimization of a hologram in holographic femtosecond laser processing system

In holographic parallel laser processing, precise control of diffraction peaks is important for fabricating enormous numbers of nanometer-scale structures. Although an optimized hologram has high uniformity of the peaks in a computer reconstruction, in practice, the uniformity is decreased owing to the spatial properties of the optical system. A novel optimization method based on peak intensity measurement is proposed to improve the uniformity. The method automatically incorporates the properties of the optical system into the hologram. Improved holographic femtosecond laser processing with this adaptive optimization is demonstrated.

Securing information display by use of visual cryptography

We propose a secure display technique based on visual cryptography. The proposed technique ensures the security of visual information. The display employs a decoding mask based on visual cryptography. Without the decoding mask, the displayed information cannot be viewed. The viewing zone is limited by the decoding mask so that only one person can view the information. We have developed a set of encryption codes to maintain the designed viewing zone and have demonstrated a display that provides a limited viewing zone.

Enlargement of viewing area of stereoscopic full-color LED display by use of a parallax barrier

In a stereoscopic full-color LED display by use of a parallax barrier, we discuss optimization of the viewing area, which depends on the width of the black regions between LEDs. Although conventional stereoscopic displays use a parallax barrier to permit the viewer to view stereoscopic images without any special glasses, their viewing area is restricted by crosstalk and the disappearing of pixels. Widening of the viewing area is examined by use of full-color panels with black regions having different widths. The optimum aperture ratio of the parallax barrier is obtained by analyzing the viewing area. An enlarged viewing area has been demonstrated by use of a 3-in-1 chip LED panel that has wider black regions than ordinary LED lamp cluster panels.

Phase-shifting digital holography with a low-coherence light source for reconstruction of a digital relief object hidden behind a light-scattering medium

Hiding image data with a light-scattering medium is effective as a basic data protection technique. The hidden image data can be observed only by using a low-coherence interference technique and is thus protected from unauthorized access. Unlike an intensity-distributed object, a digital relief object has no intensity distribution, making it possible to hide its existence by using a dilute light-scattering medium. To reconstruct the digital relief object through the light-scattering medium, we developed phase-shifting digital holography with a low-coherence light source. The experimental performance, including the spatial resolution and phase error of the reconstructed image, is estimated.

Secure information display with limited viewing zone by use of multi-color visual cryptography

We propose a display technique that ensures security of visual information by use of visual cryptography. A displayed image appears as a completely random pattern unless viewed through a decoding mask. The display has a limited viewing zone with the decoding mask. We have developed a multi-color encryption code set. Eight colors are represented in combinations of a displayed image composed of red, green, blue, and black subpixels and a decoding mask composed of transparent and opaque subpixels. Furthermore, we have demonstrated secure information display by use of an LCD panel.