Youhong Sun

Enhanced tensile strength and thermal conductivity in copper diamond composites with B 4 C coating

Boron carbide (B4C) coating on diamond particle is synthesized by heating diamond particles in a powder mix of H3BO3 and B in Ar atmosphere. The composition, bond state and coverage fraction of boron carbide coating on diamond particles are investigated. The boron carbide coating favors to grow on diamond (100) surface rather than on diamond (111) surface. Cu matrix composites reinforced with B4C-coated diamond particles were made by powder metallurgy. The addition of B4C coating gave rise to a dense composite. The influence of B4C coating on both tensile strength and thermal conductivity of the composite were investigated. When the B4C fully covered on diamond particles, the composite exhibited a greatly increase in tensile strength (115 MPa) which was much higher than that for uncoated-diamond/Cu (60 MPa) composites. Meanwhile, a high thermal conductivity of 687 W/mK was achieved in the B4C-coated-diamond/Cu composites.

The Effect of ZrO2 Nanoparticles on the Microstructure and Properties of Sintered WC–Bronze-Based Diamond Composites

Metal matrix-impregnated diamond composites are widely used in diamond tool manufacturing. In order to satisfy the increasing engineering requirements, researchers have paid more and more attention to enhancing conventional metal matrices by applying novel methods. In this work, ZrO2 nanoparticles were introduced into the WC–bronze matrix with and without diamond grits via hot pressing to improve the performance of conventional diamond composites. The effects of ZrO2 nanoparticles on the microstructure, density, hardness, bending strength, and wear resistance of diamond composites were investigated. The results indicated that the hardness and relative density increased, while the bending strength decreased when the content of ZrO2 nanoparticles increased. The grinding ratio of diamond composites increased significantly by 60% as a result of nano-ZrO2 addition. The enhancement mechanism was discussed. Diamond composites showed the best overall properties with the addition of 1 wt % ZrO2 nanoparticles, thus paving the way for further applications.

Enhancement of oxidation resistance via a self-healing boron carbide coating on diamond particles

A boron carbide coating was applied to diamond particles by heating the particles in a powder mixture consisting of H3BO3, B and Mg. The composition, bond state and coverage fraction of the boron carbide coating on the diamond particles were investigated. The boron carbide coating prefers to grow on the diamond (100) surface than on the diamond (111) surface. A stoichiometric B4C coating completely covered the diamond particle after maintaining the raw mixture at 1200 °C for 2 h. The contribution of the boron carbide coating to the oxidation resistance enhancement of the diamond particles was investigated. During annealing of the coated diamond in air, the priory formed B2O3, which exhibits a self-healing property, as an oxygen barrier layer, which protected the diamond from oxidation. The formation temperature of B2O3 is dependent on the amorphous boron carbide content. The coating on the diamond provided effective protection of the diamond against oxidation by heating in air at 1000 °C for 1 h. Furthermore, the presence of the boron carbide coating also contributed to the maintenance of the static compressive strength during the annealing of diamond in air.

Fabrication of Fe-Based Diamond Composites by Pressureless Infiltration

A metal-based matrix is usually used for the fabrication of diamond bits in order to achieve favorable properties and easy processing. In the effort to reduce the cost and to attain the desired bit properties, researchers have brought more attention to diamond composites. In this paper, Fe-based impregnated diamond composites for drill bits were fabricated by using a pressureless infiltration sintering method at 970 °C for 5 min. In addition, boron was introduced into Fe-based diamond composites. The influence of boron on the density, hardness, bending strength, grinding ratio, and microstructure was investigated. An Fe-based diamond composite with 1 wt % B has an optimal overall performance, the grinding ratio especially improving by 80%. After comparing with tungsten carbide (WC)-based diamond composites with and without 1 wt % B, results showed that the Fe-based diamond composite with 1 wt % B exhibits higher bending strength and wear resistance, being satisfactory to bit needs.

Effects of Complex Modification by Sr–Sb on the Microstructures and Mechanical Properties of Al–18 wt % Mg2Si–4.5Cu Alloys

This research was carried out to investigate the influence of Sr–Sb on the microstructures and mechanical properties of Al–18 wt % Mg2Si–4.5Cu alloys. After the addition of 0.2 wt % Sr–Sb, the morphologies of primary Mg2Si transformed from equiaxed dendrite to cube in as-cast alloys and the average size of primary Mg2Si decreased from ~50 to ~20 μm. The shape of eutectic Mg2Si changed from Chinese script to short rod. After extrusion and T6 heat treatment, the ultimate tensile strength of modified alloy at room temperature (RT) and 100 °C increased respectively from 229 to 288 MPa, and from 231 to 272 MPa. The elongation-to-failure only slightly improved from 2.9% to 3.8% and from 3.3% to 3.7% at RT and 100 °C, respectively. The tensile fracture surface revealed a transition from brittle fracture to ductile fracture after modifying by 0.2 wt % Sr–Sb.

Inverse solution to heat transfer coefficient during heat assembly of aluminum alloy drill pipes

With the rapid development of oil and gas industry, as well as geological exploration industry, the requirements on properties of aluminum alloy drill pipes are increasing. During heat assembly of aluminum alloy drill pipes, the cooling process inside the pipes has a direct impact on the connection performance of pipes. Thus, study of the convective heat transfer coefficient between the cooling water and the internal wall of aluminum alloy pipes is important. Conventional algorithms cannot easily solve the problem of determining the heat transfer coefficient at the complex structure of aluminum alloy drill pipes. Therefore, this article conducts a heat assembly experiment between aluminum alloy drill pipes and steel joints to obtain adequate, accurate temperature data. Based on these experimental data and an inverse heat conduction model, the heat transfer coefficients during the heat assembly process are determined by a finite element program and the differential evolution algorithm. The correlation curve between the cooling water flowrate and the convective heat transfer coefficient obtained in this article is important in the accurate prediction of heat transfer capacity and temperature field distribution during heat assembly at different cooling water flowrates. The analysis results show that the heat transfer coefficients are nonlinear functions of cooling water flowrates. The temperature is highest at location A1 and gradually declines backward along the axis of the drill pipe. The heat transfer coefficient gradually declines backward along the axis of the drill pipe. The increasing flowrate of cooling water will cause the convective heat transfer coefficient along the axis of the drill pipe to escalate irregularly.

Enhanced bending strength and thermal conductivity in diamond/Al composites with B 4 C coating

Diamond/Al composites containing B4C-coated and uncoated diamond particles were prepared by powder metallurgy. The microstructure, bending strength and thermal conductivity were characterized considering the B4C addition and diamond fraction. The influence of B4C coating and fraction of diamond on both bending strength and thermal conductivity were investigated. The bending strength increased with decreasing diamond fraction. Moreover, addition of B4C coating led to an obvious increase in bending strength. The peak value at 261.2 MPa was achieved in the composite with 30 vt.% B4C-coated diamond particles, which was about twice of that for 30 vt.% uncoated diamond/Al composite (140.1 MPa). The thermal conductivity enhanced with the increase in diamond fraction, and the highest value (352.7 W/m·K) was obtained in the composite with 50 vt.% B4C-coated diamond particles. Plating B4C on diamond gave rise to the enhancement in bending strength and thermal conductivity for diamond/Al composites, because of the improvement of the interfacial bonding between diamond and aluminum matrix.

Analytical Approximate Prediction of Thermal Post-Buckling Behavior of the Spring-Hinged Beam

This paper is concerned with thermal post-buckling of uniform isotropic beams with axially immovable spring-hinged ends. The ends of the beam with elastic rotational restraints represent the actual practical support conditions and the classical hinged and clamped conditions can be achieved as the limiting cases of the rotational spring stiffness. The governing differential–integral equation is solved by assuming suitable admissible function for lateral displacement and by employing the Galerkin method. A brief and explicit analytical approximate formulation is established to predict the thermal post-buckling behavior of the beam. The present analytical approximate expressions show excellent agreement with the corresponding numerical solutions based on the shooting method. This confirms the effectiveness and verifies the accuracy of the formulas established.

Analysis of thermal deformation and influencing factors in shrink-fitting assembly of aluminum alloy drill pipe

In shrink-fitting assembly process of aluminum alloy drill pipe with steel joint, the relationship between cooling water velocity, initial heating temperature, and thermal deformation of the steel joint is an important factor to ensure the long-term reliability of the connection and the performance. In this article, the shrink-fitting assembly experiment of aluminum pipe with steel joint was conducted and the accurate experimental data were obtained for temperature field. A finite element method was then applied to simulate the temperature field of steel joint and compared with the experimental results. Based on the thermo-elasticity theories, an analytical solution was developed to calculate the thermal deformation in radial direction within the same cross section. A least-square fitting procedure was used to determine the thermal deformation of steel joint. A relationship diagram among these three factors was established, which is particularly important in predicting the minimum heating temperature of steel joint and the minimum cooling water velocity. Based on the above analysis, a method to select the initial heating temperature and the cooling water velocity was provided and the optimum values of the magnitude of interference, the initial heating temperature, and the cooling water velocity were obtained.