Yuechao Yang

Improving the Quality of Polymer-Coated Urea with Recycled Plastic, Proper Additives, and Large Tablets

Polymer-coated urea (PCU) has great potential for increasing crop production and enhancing nitrogen (N) fertilizer use efficiency, benefiting the ecosystem. However, current PCUs are used only in a limited market, and the main obstacle to the wider use of PCUs is high cost compared to that of conventional N fertilizers. In this study, the low cost PCU and large tablet polymer-coated urea (LTPCU) were prepared by using recycling polystyrene foam and various sealants as the coating materials. The structural and chemical characteristics of the coating shells of the coated fertilizers were examined. The N release characteristics of coated fertilizers were determined in 25 °C water under laboratory conditions. The relationship between the N release longevity and the amount of coating material and the percentage of different sealants were evaluated. The results indicated that recycling polystyrene foam was the ideal coating material of the controlled release fertilizer. The polyurethane that was synthesized by the reaction of castor oil and isocyanate was better than the wax as the additive to delay the N release rate of coated urea. The coating material used for LTPCU was 70-80% less than those used for commercial PCUs under the same N release longevity. The cost of the recycling polystyrene foam used for coating one ton of pure N of the LTPCU was about one-seventh to one-eighth of the cost of the traditional polymer used for the commercial PCU. The experimental data showed that the LTPCU with good controlled-release capacities, being economical and eco-friendly, could be promising for wide use in agriculture and horticulture.

Stimulation of peanut seedling development and growth by zero-valent iron nanoparticles at low concentrations.

Because of its strong pollutant degradation ability, nanoscale zerovalent iron (NZVI) has been introduced to soils and groundwater for remediation purposes, but its impacts on plants are still not very clear. In this work, the effects of low concentration (10–320 μmol/L) NZVI particles on seed germination and growth of peanut plants were evaluated. The exposure of peanut seeds to NZVI at all the tested concentrations altered the seed germination activity, especially the development of seedlings. In comparison with the deionized water treated controls (CK), all of the NZVI treatments had significantly larger average lengths. Further investigations with transmission electron microscopy (TEM) and thermogravimetric analysis (TGA) suggested that NZVI particles may penetrate the peanut seed coats to increase the water uptake to stimulate seed germination. The growth experiments showed that although NZVI at a relatively high concentration (320μmol/L) showed phytotoxicity to the peanut plants, the lower concentrations of NZVI particles stimulated the growth and root development of the plants. At certain concentrations (e.g., 40 and 80 μmol/L), the NZVI treated samples were even better than the ethylenediaminetetraacetate-iron (EDTA-Fe) solution, a commonly used iron nutrient solution, in stimulating the plant growth. This positive effect was probably due to the uptake of NZVI by the plants, as indicated in the TEM analyses. Because low concentrations of NZVI particles stimulated both the seedling development and growth of peanut, they might be used to benefit the growth of peanuts in large-scale agricultural settings.

Bio-based Interpenetrating Network Polymer Composites from Locust Sawdust as Coating Material for Environmentally Friendly Controlled-Release Urea Fertilizers

A novel polymer-coated nitrogen (N) fertilizer was developed using bio-based polyurethane (PU) derived from liquefied locust sawdust as the coating material. The bio-based PU was successfully coated on the surface of the urea fertilizer prills to form polymer-coated urea (PCU) fertilizer for controlled N release. Epoxy resin (EP) was also used to further modify the bio-based PU to synthesize the interpenetrating network (IPN), enhancing the slow-release properties of the PCU. The N release characteristics of the EP-modified PCU (EMPCU) in water were determine at 25 °C and compared to that of PCU and EP-coated urea (ECU). The results showed that the EP modification reduced the N release rate and increased the longevity of the fertilizer coated with bio-based PU. A corn growth study was conducted to further evaluate the filed application of the EMPCU. In comparison to commercial PCU and conventional urea fertilizer, EMPCU was more effective and increased the yield and total dry matter accumulation of the corn. Findings from this work indicated that bio-based PU derived from sawdust can be used as coating materials for PCU, particularly after EP modification. The resulting EMPCU was more environmentally friendly and cost-effective than conventional urea fertilizers coated by EP.

CONTROLLED-RELEASE UREA FOR RICE PRODUCTION AND ITS ENVIRONMENTAL IMPLICATIONS

Controlled-release urea (CRU) and its placement method in rice production were investigated during 2007 and 2008 seasons. Controlled-release urea was applied at 62.5, 125, and 187.5 kg nitrogen (N) ha−1, and the urea was 187.5 kg N ha−1. All the CRU treatments were applied to the nursery beds once, and they were brought into the paddy field during transplanting, while the urea treatment was split into three applications from the plowing to the harvest. The results showed that rice seedlings with CRUs germinated and grow well and there was no salt damage at the nursery stage. The CRU treatment with 125 kg N ha−1 had 33% less N than urea treatment (187.50 kg N ha−1), but it produced significantly higher grain and straw yields, higher total N uptake and total apparent N uptake efficiency. In addition, all the CRU treatments effectively decreased floodwater ammonium (NH4 +)-N and nitrate (NO3 −)-N concentrations, pH, and N runoff.

Controlled-Release Urea Commingled with Rice Seeds Reduced Emission of Ammonia and Nitrous Oxide in Rice Paddy Soil

Reduction of ammonia (NH) and nitrous oxide (NO) emission and enhanced nitrogen (N) fertilizer use efficiency have been investigated with different N fertilizer management and application methods for irrigated rice production. Few studies have examined NH and NO emissions from rice paddy soil when commingling controlled release urea with rice seeds. The objective of this study was to assess NH volatilization and NO emission from a novel controlled-release urea formulation (CRU-180) when commingled at the full application rate with seeds in a single application during the preparation of plant plugs at the nursery stage. The experiment was conducted as a factorial design with two fertilizer sources (conventional urea and CRU-180), four rates (0, 100, 200, and 300 kg N ha), and three replicates. The entire amount of CRU-180 was incorporated into each plug with germinated seed. The conventional urea was split into four applications based on the standard practice for fertilizer application. The CRU-180 treatments reduced the NH and NO concentration in the paddy flood water and paddy soil solution as compared with the conventional urea treatments. The percentage of applied N fertilizer emitted as NH volatilization and NO emission in the CRU-180 treatments was only about 10% of that from the conventional urea treatments at the same N application rate. The application of CRU-180 with seeds offers a novel N fertilizer management technique, a method to reduce environmental impacts associated with rice production and the cost of rice production.

Superhydrophobic controlled-release fertilizers coated with bio-based polymers with organosilicon and nano-silica modifications

Although bio-materials for controlled-release fertilizers (CRFs) have been developed rapidly because of their low-cost and green and sustainable properties, the release characteristics of these CRFs still face problems because the coating is often hydrophilic with many micro-holes. In this paper, a novel coating material was developed to coat fertilizers using bio-based polyurethane (BPU) derived from liquefied wheat straw (LWS). Organosilicon (OS) and nano-silica (NS) were also used to modify the BPU to increase the nanoscale surface roughness and reduce the surface energy, and thus to make it superhydrophobic. The nutrient release characteristics of the superhydrophobic BPU coated fertilizer (SBPCF) were greatly enhanced, compared with the unmodified BPU coated fertilizer (BPCF). This was because the nanoscale surface roughness of the SBPCF prevented water from contacting the coating material. In addition, the nanoparticles on the SBPCF surface also block the micro-holes on the coating and thus reduced the entrance of water. The results suggest that the new coating technology can create a superhydrophobic surface on CRFs and thus improve their controlled-release characteristics.

Activated-Lignite-Based Super Large Granular Slow-Release Fertilizers Improve Apple Tree Growth: Synthesis, Characterizations, and Laboratory and Field Evaluations

In this work, lignite, a low-grade coal, was modified using the solid-phase activation method with the aid of a Pd/CeO2 nanoparticle catalyst to improve its pore structure and nutrient absorption. Results indicate that the adsorption ability of the activated lignite to NO3-, NH4+, H2PO4-, and K+ was significantly higher than that of raw lignite. The activated lignite was successfully combined with the polymeric slow-release fertilizer, which exhibits typical slow-release behavior, to prepare the super large granular activated lignite slow-release fertilizer (SAF). In addition to the slow-release ability, the SAF showed excellent water-retention capabilities. Soil column leaching experiments further confirmed the slow-release characteristics of the SAF with fertilizer nutrient loss greatly reduced in comparison to traditional and slow-release fertilizers. Furthermore, field tests of the SAF in an orchard showed that the novel SAF was better than other tested fertilizers in improve the growth of young apple trees. Findings from this study suggest that the newly developed SAF has great potential to be used in apple cultivation and production systems in the future.

Controlled-release urea reduced nitrogen leaching and improved nitrogen use efficiency and yield of direct-seeded rice

The use of controlled-release urea (CRU) has become one of best management practices for increasing crop yield and improving nitrogen (N) use efficiency (NUE). However, the effects of CRU on direct-seeded rice are not well understood while direct-seeding has gradually replaced transplanting due to increasing labor cost and lack of irrigation water. The objective of this two-year field experiment was to compare the effects of the CRU at four rates (120, 180, 240 and 360 kg N ha-1, CRU1, CRU2, CRU3 and CRU4, respectively) with a conventional urea fertilizer (360 kg N ha-1; U) and a control (no N fertilizer applied; CK) on yield, biomass, NUE of direct-seeded rice and soil nutrients. The results indicated that the successive release rates of N from CRU corresponded well to the N requirements of rice. The use of CRU3 and CRU4 increased rice grain yields by 20.8 and 28.7%, respectively, compared with U. In addition, the NUEs were improved by all CRU treatments compared to the U treatment. Concentrations of NO3--N and NH4+-N in the soil were increased, especially during the later growth stages of the rice, and the leaching of N was reduced with CRU treatments. In conclusion, applying CRU on direct-seeded rice increased the crops yields and NUE, increased nitrogen availability at the late growth stages, and reduced N leaching.

Bio-based Large Tablet Controlled-Release Urea: Synthesis, Characterization, and Controlled-Released Mechanisms

To improve nitrogen (N) use efficiency and minimize environmental pollution caused by fertilizer overuse, novel bio-based large tablet controlled-release urea (LTCRU) was prepared using bio-based coating materials to coat large tablet urea (LTU) derived from urea prills (U). Nano fumed silica (NFS) was added to the bio-based coating materials to improve the slow-release properties. The surface area of the LTU and U was measured by three-dimensional scanning. In comparison to U, LTU had a smaller surface area/weight ratio, which can reduce the coating materials. Scanning electron microscopy analysis showed that the addition of NFS in bio-based coating materials reduced the porosity of the coating shells of LTCRUs and, thus, enhanced the N release longevity of the controlled-released fertilizer. Dependent upon the pores on the coating shells of LTCRU, two N release patterns were revealed. Because of the good release characteristics, the novel LTCRU shows great potential to support sustainable agricultural production.