Yufeng Ma

Preparation and characterization of phenolic foams with eco-friendly halogen-free flame retardant

The high solid resol phenolic resin was prepared via step polymerization of formaldehyde, paraformaldehyde, and phenol using sodium hydroxide and calcium oxide as catalysts, and employed to prepare the phenolic foams (PFs) by the introduction of retardant additives including eco-friendly halogen-free flame retardants (ammonium polyphosphate), char-forming agents (pentaerythritol), and synergists (zinc oxide, molybdenum trioxide, cuprous chloride, and stannous chloride). The effects of these additives on flame retardancy, heat resistance, and fire properties of flame-retardant composite phenolic foams (FRCPFs) were evaluated by limiting oxygen index (LOI) tests, thermogravimetric analyzer, and cone calorimeter tests. It was found that the flame retardan significantly increased the LOIs of FRCPFs. Compared with PF, heat release rate, total heat release, effective heat of combustion, production or yield of carbon monoxide (COP or COY), and Oxygen consumption (O2C) of FRCPFs all remarkably decreased. However specific extinction area and total smoke release significantly increased, which agreed with the gas-phase mechanism of the flame-retardant system. The results indicate that FRCPFs have excellent fire-retardant performance and less smoke release. APP/PER/ZnO is shown to be better flame-retardant system for PFs.

The structure and properties of eucalyptus fiber/phenolic foam composites under N-β(aminoethyl)-γ-aminopropyl trimethoxy silane pretreatments

Abstract Eucalyptus fibers were modified with N-β(aminoethyl)-γ-aminopropyl trimethoxy silane to research the fiber surface’s changes and the influence of the treatment on the mechanical properties, flame resistance, thermal conductivity and microstructure of eucalyptus fiber composite phenolic foams (EFCPFs). The results showed that the partial of hemicelluloses, waxes, lignin and impurities from the fiber surface were dissolved and removed. Compared with untreated EFCPFs, the mechanical properties of treated EFCPFs were increased dramatically; The size of cells was smaller and the distribution was more uniform; The thermal conductivities were basically reduced; Especially the ratio of mass loss decreased obviously. However limited oxygen indexs (LOIs) reduced. And the mechanical properties and LOIs of EFCPFs were basically decreased with the increase of eucalyptus fibers. By comprehensive analysis, the results showed that the interfacial compatibility has been significantly improved between eucalyptus fibers and phenolic resin. And the suitable dosage of eucalyptus fibers was about 5%.

Preparation and Characterization of DOPO-ITA Modified Ethyl Cellulose and Its Application in Phenolic Foams

In order to improve the performance of phenolic foam, an additive compound of 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DOPO) and Itaconic acid (ITA) were attached on the backbone of ethyl cellulose (EC) and obtained DOPO-ITA modified EC (DIMEC), which was used to modify phenolic resin and composite phenolic foams (CPFs). The structures of DOPO-ITA were verified by Fourier transform infrared spectroscopy (FT-IR) and nuclear magnetic resonance (1H NMR). The molecular structure and microstructure were characterized by FT-IR spectra and SEM, respectively. Compared with EC, the crystallinity of DIMEC was dramatically decreased, and the diffraction peak positions were basically unchanged. Additionally, thermal stability was decreased and Ti decreased by 24 °C. The residual carbon (600 °C) was increased by 25.7%. With the dosage of DIMEC/P increased, the Ea values of DIMEC composite phenolic resins were increased gradually. The reaction orders were all non-integers. Compared with PF, the mechanical properties, flame retardancy, and the residual carbon (800 °C) of CPFs were increased. The cell size of CPFs was less and the cell distribution was relatively regular. By comprehensive analysis, the suitable dosage of DIMEC/P was no more than 15%.

A novel DOPO-g-KH550 modification wood fibers and its effects on the properties of composite phenolic foams

Abstract A novel 9, 10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DOPO) graft γ-amino propyl triethoxy silane (KH550) was synthesized and introduced on the surface of wood fiber. Finally DOPO-g-KH550 treated wood fiber (DKTWF) was used to prepare DKTWF composite phenolic foams (DKTWFCPF). The structures of DOPO-g- KH550 was acknowledged by Fourier transform infrared (FT-IR) and nuclear magnetic resonance (1H-NMR). The structures of DKTWF were confirmed by FT-IR. Compared with wood fiber, the diffraction peaks’ position was basically unchanged, but the crystallinity was slightly increased and thermal stability were dramatically improved, T5% and Tmax increased by 21.9o and 36.1o respectively. But the char yield (800o) was slightly reduced. With the dosage of DKWF, there were different degrees of improvement including the mechanical properties, flame retardancy and microstructure of DKTWFCPF. Comprehensive analysis, the interfacial compatibility was significantly improved between DKTWF and phenolic resin, and the suitable content of DKTWF was 4%.