Yuji Ohkubo

Carbon-supported AuPd bimetallic nanoparticles synthesized by high-energy electron beam irradiation for direct formic acid fuel cell

Nanoparticle catalysts of carbon-supported Pd (Pd/C) and carbon-supported AuPd (AuPd/C) for the direct formic acid fuel cell (DFAFC) anode were synthesized by the reduction of precursor ions in an aqueous solution irradiated with a high-energy electron beam. We obtained three kinds of nanoparticle catalysts: (1) Pd/C, (2) AuPd/C of the core–shell structure, and (3) AuPd/C of the alloy structure. The structures of AuPd nanoparticles were controlled by the addition of citric acid as a chelate agent, and sodium hydroxide as a pH controller. The structures of nanoparticle catalysts were characterized using transmission electron microscopy, inductively coupled plasma atomic emission spectrometry, the techniques of X-ray diffraction and X-ray absorption fine structure. The catalytic activity of the formic acid oxidation was evaluated using linear sweep voltammetry. The oxidation current value of AuPd/C was higher than that of Pd/C. This indicated that the addition of Au to Pd/C improved the oxidation activity of the DFAFC anode. In addition, the AuPd/C of the alloy structure had higher oxidation activity than the AuPd/C of the core–shell structure. The control of the AuPd mixing state was effective in enhancing the formic acid oxidation activity.

Preparation of carbon-supported PtCo nanoparticle catalysts for the oxygen reduction reaction in polymer electrolyte fuel cells by an electron-beam irradiation reduction method

We prepared carbon-supported PtCo bimetallic nanoparticles (PtCo/C) as electrode catalysts for the oxygen reduction reaction (ORR) at the cathodes in polymer electrolyte membrane fuel cells (PEFCs) by an electron-beam irradiation reduction method (EBIRM). An EBIRM allows nanoparticles to be easily prepared by the reduction of precursor ions in an aqueous solution irradiated with a high-energy electron beam. The structures of PtCo/C were characterized by transmission electron microscopy, inductively coupled plasma atomic emission spectrometry, and the techniques of X-ray diffraction and X-ray absorption near edge structure. It found for the first time that both PtCo alloy and Co oxide were prepared simultaneously on the carbon support by an EBIRM. The catalytic activity and durability of PtCo/C were evaluated by linear-sweep voltammetry and cyclic voltammetry, respectively. The addition of Co to Pt/C not only enhanced the catalytic activity for the ORR but also improved the catalytic durability. As the Co concentration increased, both behaviors became pronounced. These improvements are explained by the effects of both PtCo alloy and Co oxide. We demonstrated that an EBIRM can not only synthesize the alloy and oxide simultaneously on the carbon support but also mass-produce the electrode catalysts for PEFC cathodes.

Adhesive-free adhesion between polytetrafluoroethylene (PTFE) and isobutylene–isoprene rubber (IIR) via heat-assisted plasma treatment

Correction for ‘Adhesive-free adhesion between polytetrafluoroethylene (PTFE) and isobutylene–isoprene rubber (IIR) via heat-assisted plasma treatment’ by Y. Ohkubo et al., RSC Adv., 2017, 7, 6432–6438.

X-ray-induced reduction of Au ions in an aqueous solution in the presence of support materials and in situ time-resolved XANES measurements.

In situ time-resolved XANES measurements of Au ions in an aqueous solution in the presence of support materials were performed under synchrotron X-ray irradiation. The synchrotron X-ray-induced reduction of Au ions leads to the formation of Au nanoparticles on the carbon particles, acrylic cell or polyimide window. The deposited Au metallic spots were affected by the wettability of carbon particles.

Study on Super-Hydrophobic and Oleophobic Surfaces Prepared by Chemical Adsorption Technique

Preparation techniques for super-hydrophobic and oleophobic surfaces were studied by forming a fractally roughened surface and preparing a hydrophobic monolayer. In this study, the fractal structure on the surface of an aluminum substrate was formed by combining sand-blasting with electrolytical etching. Then, a hydrophobic monolayer was prepared on the roughened surface, without decreasing roughness. The surface of the treated substrate can be evaluated by contact angle measurement and field emission scanning electron microscopy (FE-SEM). The surface treated by a technique combining chemical adsorption, sandblasting, and electrolytical etching was super-hydrophobic and highly oleophobic.

Drastic Improvement in Adhesion Property of Polytetrafluoroethylene (PTFE) via Heat-Assisted Plasma Treatment Using a Heater

The heating effect on the adhesion property of plasma-treated polytetrafluoroethylene (PTFE) was examined. For this purpose, a PTFE sheet was plasma-treated at atmospheric pressure while heating using a halogen heater. When plasma-treated at 8.3 W/cm2 without using the heater (Low-P), the surface temperature of Low-P was about 95 °C. In contrast, when plasma-treated at 8.3 W/cm2 while using the heater (Low-P+Heater), the surface temperature of Low-P+Heater was controlled to about 260 °C. Thermal compression of the plasma-treated PTFE with or without heating and isobutylene−isoprene rubber (IIR) was performed, and the adhesion strength of the IIR/PTFE assembly was measured via the T-peel test. The adhesion strengths of Low-P and Low-P+Heater were 0.12 and 2.3 N/mm, respectively. Cohesion failure of IIR occurred during the T-peel test because of its extremely high adhesion property. The surfaces of the plasma-treated PTFE with or without heating were investigated by the measurements of electron spin resonance, X-ray photoelectron spectroscopy, nanoindentation, scanning electron microscopy, and scanning probe microscopy. These results indicated that heating during plasma treatment promotes the etching of the weak boundary layer (WBL) of PTFE, resulting in a sharp increase in the adhesion property of PTFE.

Mass production of highly loaded and highly dispersed PtRu/C catalysts for methanol oxidation using an electron-beam irradiation reduction method

An electron-beam irradiation reduction method (EBIRM) is a technique to reduce metal ions in an aqueous solution via irradiation with a high-energy electron beam. In this study, an EBIRM is improved to develop a technique for the mass production of highly loaded and highly dispersed PtRu/C catalysts for use as direct methanol fuel cell anodes. An increase in the Pt and Ru input concentrations increased the loading weight from 9 to 37 wt%; however, the dispersibility of the PtRu nanoparticles on the carbon particles decreased. To improve the low dispersibility, sodium phosphinate was added to the precursor solution and the input amount of carbon particles was decreased. These changes resulted in not only highly loaded but also highly dispersed PtRu/C catalysts. The catalytic activity of the highly loaded and highly dispersed PtRu/C catalysts for methanol oxidation was at least 1.6 times higher than that of the lowly loaded and lowly dispersed PtRu/C catalysts in all voltage range. More than 6000 mg of highly loaded and highly dispersed PtRu/C catalysts were relatively easily obtained, and the average particle size of the PtRu nanoparticles was 1.8 nm. These results demonstrated that the improved EBIRM is effective for the mass production of carbon-supported, highly loaded, and highly dispersed metal nanoparticles.

Effect of metal ion location in reaction medium on formation process and structure of PtCu–CuO nanoparticles supported on carbon and γ-Fe2O3

ABSTRACT The process of nanoparticle formation by radiochemical synthesis in a heterogeneous system has been investigated considering the effects of the metal ion location in the reaction medium. PtCu nanoparticles supported on carbon and γ-Fe2O3 were synthesized using a high-energy electron beam. The metal ions in the precursor were categorized as those dissolved in solution, adsorbed on support, and precipitated. The ratio of metal ions in the solution was varied prior to the electron beam irradiation and its effects on the synthesized particle structures were examined. The nanoparticles were characterized by inductively coupled plasma-atomic emission spectrometry, transmission electron microscopy, X-ray diffraction, and X-ray absorption spectroscopy. A PtCu alloy and CuO were immobilized on the support in all the samples. The PtCu alloy nanoparticle composition depended on the Cu ion content in the solution. The nanoparticle formation mechanism could be explained using the obtained results. Metal ions present in the solution resulted in formation of the alloy. The adsorbed ions also contributed to the alloy formation by desorbing from the support when irradiated. On the other hand, alloy formation with Pt from the precipitated Cu ions was found to be difficult.

A Binder-Free Ag Paste Using a Chemically Adsorbed Monolayer

We developed a binder-free Ag paste using reactive chemically absorbed monolayers (CAMs), such as epoxy-terminated CAMs. Ag paste was prepared by forming an epoxy-terminated CAM with 2-(3,4-epoxycyclohexyl)-ethyltrimethoxysilane (ECHxES) on the surface of Ag particles, followed by adding 2-methyl-imidazole (2-MeIm) as a cross-linker into a suspension of dispersed Ag particles modified with ECHxES. To increase electrical conductivity, a mixture of large (average diameter D = 1.0 µm) and small (D = 0.5 µm) Ag particles was used. When the ratio in the mixture of large: small was 7:3, the best conductivity, 4.0 ×104 S/cm, was obtained. To prepare rigid wires from Ag paste, a cross-linker of a copper imidazole complex, instead of 2-MeIm, was added to the mixture of the Ag particles covered with ECHxES CAMs. The best pencil hardness and the best electrical conductivity obtained with the Ag paste wire were F and 2.5 ×105 S/cm, respectively, which exceeded the values of commercially available Ag pastes.

Optimization of Gas Composition Used in Plasma Chemical Vaporization Machining for Figuring of Reaction-Sintered Silicon Carbide with Low Surface Roughness

In recent years, reaction-sintered silicon carbide (RS-SiC) has been of interest in many engineering fields because of its excellent properties, such as its light weight, high rigidity, high heat conductance and low coefficient of thermal expansion. However, RS-SiC is difficult to machine owing to its high hardness and chemical inertness and because it contains multiple components. To overcome the problem of the poor machinability of RS-SiC in conventional machining, the application of atmospheric-pressure plasma chemical vaporization machining (AP-PCVM) to RS-SiC was proposed. As a highly efficient and damage-free figuring technique, AP-PCVM has been widely applied for the figuring of single-component materials, such as Si, SiC, quartz crystal wafers, and so forth. However, it has not been applied to RS-SiC since it is composed of multiple components. In this study, we investigated the AP-PCVM etching characteristics for RS-SiC by optimizing the gas composition. It was found that the different etching rates of the different components led to a large surface roughness. A smooth surface was obtained by applying the optimum gas composition, for which the etching rate of the Si component was equal to that of the SiC component.