Yun Peng

Effect of Interpass Temperature on Microstructure and Mechanical Properties of Weld Metal of 690 MPa HSLA Steel

690 MPa grade HSLA steel has wide application in engineering, such as mechanical equipment and oceanographic platform. Qualified joint is crucial for structure safety. Many factors, such as preheating temperature and interpass temperature, welding heat input and plate thickness, may influence the welding thermal cycle so that microstructure and mechanical properties of weld metal are changed. In this paper, the effect of interpass temperature on microstructure and mechanical properties of weld metal of 690 MPa grade steel are studied. Gas metal arc welding method was used to weld the joint. Four interpass temperatures, 80°C, 120°C, 160°C and 200°C are adopted during welding. Optical microscope, scanning electron microscope, transmission electron microscope and electron back-scattered diffraction (EBSD) were used to analyze the microstructure of weld metal. Tensile test and impact test were used to measure its mechanical properties. Research results show that the weld metal are composed of lath bainite and granular bainite. M-A constituents are found on grain boundary and inside grains. The shape and size of bainite structure and M-A constituent are detailed. The distribution and quantity of residual austenite are also detected. The relationship between microstructure and mechanical properties is discussed. Experiment results show that when interpass temperature is 80°C the yield strength and impact toughness are higher than the other three cases.

Microstructure and Toughness of 1000 MPa High Strength Weld Metal

Welding of 1000 MPa high strength alloy steel is difficult because of its welding cold cracking sensitivity and the difficulty in maintaining high joint toughness. In this paper the effects of alloy elements on welding cracking tendency are analyzed, and measures to prevent cold crack are proposed. Welding wires with high strength was deposited into weld metal and welded into joint. Tensile test, micro-hardness test and Charpy impact test were used to evaluate the strength and toughness of weld metal and heat affected zone. Optical microscope, transmission electron microscope and scanning electron microscope were used to analyze the microstructure. It is shown that the weld metal mainly consists of lath martensite, lath bainite, and residual austenite which exists between the laths. The strength of weld metal increases in a small degree with increasing carbon equivalent and its toughness and ductility are not related to carbon equivalent. The toughness and ductility are much sensitive to nonmetallic inclusions. The welded joint has tensile strength of higher than 1000 MPa when welded at heat input of 11 kJ/cm and 15 kJ/cm and the mechanical properties are little influenced by the amount of heat input in this range. The whole welded joint has good comprehensive properties.

Weldability of Ultra-Fine Grained Atmospheric Corrosion Resistant Steel

Thermal simulation and arc welding were carried out to test the weldability of atmospheric corrosion resistant steel 07MnCuPTiNb. In thermal simulation experiment, welding thermal cycles with different peak temperature and different cooling rate were adopted and the microstructure and impact toughness were analyzed. In arc welding experiment, different heat input was used and the microstructure, impact toughness, hardness distribution, tensile strength and bending ductility of welded joints were examined. When small heat input is used for welding, the impact toughness of HAZ remains to be good. The broken position of tensile test specimen is located in base metal zone. The joint also has good ductility.

Analysis of Porosity Characteristics in Weld Metal of High Strength Aluminum Alloy and the Effect of Mixed Shielding Gas

Aluminum alloy has being widely used in modern automobile and aeronautic industry. However, the welding of aluminum alloy, especially high strength aluminum alloy，is difficult. Porosities are usually brought in the weld metal. In this paper, MIG welding using mixed gas shielding is carried out. The characteristic shapes of porosity in weld metal are described, the mechanism of porosity formation is analyzed, and the factors that influence the tendency of porosity formation are studied. Experiment results indicate that by the use of mixed shielding gas of 38%He+62%Ar, the number of porosity is reduced, the width of HAZ and softened zone is decreased, and the mechanical properties of welded joint is increased.