Yunbo Zhong

Effects of a high-gradient magnetic field on the migratory behavior of primary crystal silicon in hypereutectic Al?Si alloy

Abstract The migration of primary Si grains during the solidification of Al–18 wt%Si alloy under a high-gradient magnetic field has been investigated experimentally. It was found that under a gradient magnetic field, the primary Si grains migrated toward one end of the specimen, forming a Si-rich layer, and the thickness of the Si-rich layer increased with increasing magnetic flux density. No movement of Si grains was apparent under a magnetic field below 2.3 T. For magnetic fields above 6.6 T, however, the thickness of the Si-rich layer was almost constant. It was shown that the static field also played a role in impeding the movement of the grains. The primary Si grains were refined in the Si layer, even though the primary silicon grains were very dense. The effect of the magnetic flux density on the migratory behavior is discussed.

Modification of liquid/solid interface shape in directionally solidifying Al–Cu alloys by a transverse magnetic field

Al-0.85wt%Cu and Al-2.5wt%Cu alloys were directionally solidified under different transverse magnetic field (TMF) intensities to investigate the influence of TMF on the liquid/solid interface shape with respect to the various length scales appearing (planar, cellular, and dendritic interfaces). Results show that planar and cellular interfaces tilt to one side and then level off with increasing TMF although the dendritic interface appears not to behave in this manner. In situ synchrotron X-ray imaging was applied during directional solidification of the Al-4wt%Cu alloy under a 0.08T TMF, revealing leveling of the initially sloped interface. Solute redistribution, caused by thermoelectric magnetic convection (TEMC), responds to the changes in the interface shape. Because different typical length scales should be used in estimating the velocity of TEMC for planar, cellular, and dendritic interfaces, the maximum velocity of the convection ahead of the interface is obtained under different TMF intensities; correspondingly, leveling of the interface’s degree of slop varies with TMF.

Refinement and growth enhancement of Al2Cu phase during magnetic field assisting directional solidification of hypereutectic Al-Cu alloy

Understanding how the magnetic fields affect the formation of reinforced phase during solidification is crucial to tailor the structure and therefor the performance of metal matrix in situ composites. In this study, a hypereutectic Al-40 wt.%Cu alloy has been directionally solidified under various axial magnetic fields and the morphology of Al2Cu phase was quantified in 3D by means of high resolution synchrotron X-ray tomography. With rising magnetic fields, both increase of Al2Cu phase’s total volume and decrease of each column’s transverse section area were found. These results respectively indicate the growth enhancement and refinement of the primary Al2Cu phase in the magnetic field assisting directional solidification. The thermoelectric magnetic forces (TEMF) causing torque and dislocation multiplication in the faceted primary phases were thought dedicate to respectively the refinement and growth enhancement. To verify this, a real structure based 3D simulation of TEMF in Al2Cu column was carried out, and the dislocations in the Al2Cu phase obtained without and with a 10T high magnetic field were analysed by the transmission electron microscope.

Electrical and mechanical properties of Cu−Cr−Zr alloy aged under imposed direct continuous current

Abstract The Cu–Cr–Zr alloys were aged at different temperatures for different time with different current densities. The results show that both the electrical conductivity and hardness are greatly improved after being aged with current at a proper temperature. The electrical conductivity increases approximately linearly with increasing current density while the hardness remains constant. The microstructure observation reveals that a much higher density of dislocations and nanosized Cr precipitates appear after the imposition of current, which contributes to the higher electrical conductivity and hardness. The mechanism is related with three factors: 1) Joule heating due to the current, 2) migration of mass electrons, 3) solute atoms, vacancies, and dislocations promoted by electron wind force.

Design and application of differential thermal analysis apparatus in high magnetic fields.

The differential thermal analysis (DTA) apparatus has been developed for a commercial superconducting magnet. The DTA apparatus could detect the kinetics and thermodynamics of phase transformation with and without a magnetic field. Preliminary results for Al-Al2Cu eutectics are presented. The DTA curves indicate the similarity at several rates regardless of a magnetic field; however, at the same rate, melting transformation seems not to be influenced by a magnetic field, while solidification could be delayed via suppressing nucleation and crystal growth in a magnetic field. It will be believed that the DTA apparatus can be used to investigate the phase transformation of substances of interest in a magnetic field.

Effect of a High Magnetic Field on Microstructures of Ni-Based Single Crystal Superalloy During Seed Melt-Back

The effects of a high magnetic field on microstructures during seed melt-back of superalloy were investigated. Experimental results indicated that the high magnetic field significantly modified the melt-back interface shape and the melt-back zone length. In addition, stray grain on the edge of sample was effectively suppressed in the high magnetic field. Based on experimental results and quantitative analysis, the above results should be attributed to the increasing temperature gradient in a high magnetic field.

Columnar-to-Equiaxed Transition and Equiaxed Grain Alignment in Directionally Solidified Ni3Al Alloy Under an Axial Magnetic Field

The effect of an axial magnetic field on the solidification structure in directionally solidified Ni-21.5Al-0.4Zr-0.1B (at. pct) alloy was investigated. The experimental results indicated that the application of a high magnetic field caused the deformation of dendrites and the occurrence of columnar-to-equiaxed transition (CET). The magnetic field tended to orient the 〈001〉 crystal direction of the equiaxed grains along the magnetic field direction. The bulk solidification experiment under a high magnetic field showed that the crystal exhibited magnetic crystalline anisotropy. Further, the thermoelectric (TE) magnetic force and TE magnetic convention were analyzed by three-dimensional (3-D) numerical simulations. The results showed that the maximum value of TE magnetic force localized in the vicinity of the secondary dendrite arm root, which should be responsible for the dendrite break and CET. Based on the high-temperature creep mechanism, a simple model was proposed to describe the magnetic field intensity needed for CET:

Effects of electromagnetic vibration on the structure and mechanical properties of Al-6%Si alloy during directional solidification

B \ge kG^{ - 1.5} R^{1.25}