Zeng Yongzhong

Numerical analysis of solid–liquidtwo-phase turbulent flow in Francis turbine runner with splitter bladesin sandy water

As the key component of a hydroelectric power generation system, hydraulic turbine plays a decisive role in the overall performance of the system. There are many sandy rivers in the world, and turbines working in these rivers are seriously damaged. Therefore, the research of flow in sandy water has great theoretical significance and practical value. Based on the specific hydrological conditions of a hydropower station, the solid–liquid two-phase flow in the whole flow passage of a Francis turbine with splitter blades in sandy water was numerically studied. A geometric model of the whole flow passage of the Francis turbine was established on the basis of given design parameters. The solid–liquid two-phase turbulent flows in Francis turbine runner under three different loads were numerically analyzed by using this model. The three different loads are as follows: Condition 1: single unit with 1/4 load, Condition 2: single unit with 1/2 load, and Condition 3: single unit with full load. The distributions of pressure and sand concentration on the leading side and the suction side of the runner blades, as well as the velocity vector distribution of water and sand on the horizontal section of the runner, were obtained under different load conditions. Therefore, the damages to various flow passage components by sand can be qualitatively predicated under various conditions. To guarantee the safety and stability of the unit, the adverse conditions shall be avoided, which can provide certain reference for plant operation.

Predictive Analysis of The Damage to Axial-Flow Pump's Impeller in Sandy Water

With the use of RNG k-e turbulence model, SIMPLEC algorithm and CFD software, the turbulent flow in an axial flow impeller was numerically simulated in the clear water (single-phase) and the sandy water (solid-liquid two-phase) conditions. The distributions of solid concentration, velocity and pressure on the impeller of an axial flow pump were analyzed at the same particle diameter but different volume concentrations in sandy water. And these distributions were comparatively analyzed under the clear water and the sandy water conditions. According to the simulation results, the axial pump impeller will be damaged more easily and quickly in sandy water than in clear water. And the area more prone to damage on the axial flow impeller is predicated. The predicted vulnerable parts in an axial flow impeller are consistent with that in actual projects. This study shows that the numerical simulation results are the same as the actual situation, and it has guiding significance for the wear design of the axial flow pump. DOI: http://dx.doi.org/10.5755/j01.mech.24.3.13854