Zhanwei Yuan

Severe Plastic Deformation Techniques for Bulk Ultrafine-grained Materials

Ultrafine-grained (UFG) metal materials processed by severe plastic deformation (SPD) have attracted the great interest. This overview introduces some attractive SPD techniques. Special attention is paid to two new deformation techniques named Elliptical Cross-section Spiral Channel Extrusion with Equal-area (ECSEE) and Elliptical Cross-section Spiral Channel Drawing with Equal-area (ECSDE). The mechanism and microstructure transformation characteristics of materials in SPD, current problems and ongoing research are also discussed in detail.

Deformation Analysis of Elliptical Cross-Section Spiral Equal Channel Extrusion Technique

Abstract The simplified slice-plain-strain method and the incorporating incremental superposition theory were adopted for the cumulative effective strain (CES) of elliptical cross-section spiral equal-channel extrusion (ECSEE) process. The ECSEE deformation was divided into two basic deformation modes: round-ellipse/ellipse-round cross-section transitional channel deformation and elliptical cross-section torsion transitional channel deformation, through tracking a particle of the cross section. The change laws for the combined CES of the particle with the channel length and the combined effective strain (ES) distribution were obtained by MATLAB software programming, and the results were compared with these via Deform-3D finite element method (FEM). The results show that the ECSEE accumulation torsion strain is greater than that of other forms, and the shear deformation is dominant. The blank cross-section ES presents the gradient decreasing trend from the periphery to the center. The FEM results also verify the accuracy of analytical solution.

Micromechanical behavior of single-crystal superalloy with different crystal orientations by microindentation

In order to investigate the anisotropic micromechanical properties of single-crystal nickel-based superalloy DD99 of four crystallographic orientations, (001), (215), (405), and (605), microindentation test (MIT) was conducted with different loads and loading velocities by a sharp Berkovich indenter. Some material parameters reflecting the micro mechanical behavior of DD99, such as microhardness H, Youngs modulus E, yield stress σy, strain hardening component n, and tensile strength σb, can be obtained from load-displacement relations. H and E of four different crystal planes evidently decrease with the increase of h. The reduction of H is due to dislocation hardening while E is related to interplanar spacing and crystal variable. σy of (215) is the largest among four crystal planes, followed by (605), and (001) has the lowest value. n of (215) is the lowest, followed by (605), and that of (001) is the largest. Subsequently, a simplified elastic-plastic material model was employed for 3D microindentation simulation of DD99 with various crystal orientations. The simulation results agreed well with experimental, which confirmed the accuracy of the simplified material model.