Zhencheng Ren

Surface amorphization of NiTi alloy induced by Ultrasonic Nanocrystal Surface Modification for improved mechanical properties

We report herein the effects of Ultrasonic Nano-crystal Surface Modification (UNSM), a severe surface plastic deformation process, on the microstructure, mechanical (hardness, wear), wettability and biocompatibility properties of NiTi shape memory alloy. Complete surface amorphization of NiTi was achieved by this process, which was confirmed by X-ray diffraction and high-resolution transmission electron microscopy. The wear resistance of the samples after UNSM processing was significantly improved compared with the non-processed samples due to increased surface hardness of the alloy by this process. In addition, cell culture study demonstrated that the biocompatibility of the samples after UNSM processing has not been compromised compared to the non-processed sample. The combination of high wear resistance and good biocompatibility makes UNSM an appealing process for treating alloy-based biomedical devices.

A systematic study of mechanical properties, corrosion behavior and biocompatibility of AZ31B Mg alloy after ultrasonic nanocrystal surface modification

Magnesium alloys have tremendous potential for biomedical applications due to their good biocompatibility, osteoconductivity, and degradability, but can be limited by their poor mechanical properties and fast corrosion in the physiological environment. In this study, ultrasonic nanocrystal surface modification (UNSM), a recently developed surface processing technique that utilizes ultrasonic impacts to induce plastic strain on metal surfaces, was applied to an AZ31B magnesium (Mg) alloy. The mechanical properties, corrosion resistance, and biocompatibility of the alloy after UNSM treatment were studied systematically. Significant improvement in hardness, yield stress and wear resistance was achieved after the UNSM treatment. In addition, the corrosion behavior of UNSM-treated AZ31B was not compromised compared with the untreated samples, as demonstrated by the weight loss and released element concentrations of Mg and Al after immersion in alpha-minimum essential medium (α-MEM) for 24h. The in vitro biocompatibility of the AZ31B Mg alloys toward adipose-derived stem cells (ADSCs) before and after UNSM processing was also evaluated using a cell culture study. Comparable cell attachments were achieved between the two groups. These studies showed that UNSM could significantly improve the mechanical properties of Mg alloys without compromising their corrosion rate and biocompatibility in vitro. These findings suggest that UNSM is a promising method to treat biodegradable Mg alloys for orthopaedic applications.

Solid state amorphization of nanocrystalline nickel by cryogenic laser shock peening

In this study, complete solid state amorphization in nanocrystalline nickel has been achieved through cryogenic laser shock peening (CLSP). High resolution transmission electron microscopy has revealed the complete amorphous structure of the sample after CLSP processing. A molecular dynamic model has been used to investigate material behavior during the shock loading and the effects of nanoscale grain boundaries on the amorphization process. It has been found that the initial nanoscale grain boundaries increase the initial Gibbs free energy before plastic deformation and also serve as dislocation emission sources during plastic deformation to contribute to defect density increase, leading to the amorphization of pure nanocrystalline nickel.

A Fokker–Planck code for laser plasma interaction in femtosecond-laser shock peening

A Fokker–Planck code is developed to simulate the laser–plasma interaction in the femtosecond-laser shock peening and forming processes. A numerical scheme dealing with high-energy concentration and its resulting steep gradient are presented, and the source code is provided as supplementary material for further usage. The breakdown of the classical heat transport theory is observed when the laser intensity increases. The difference in heat flow between the classical theory and simulation is presented. It is found that the classical heat transport theory overestimates heat flow by orders of magnitude during femtosecond-laser shock peening or forming. As a result, the electron pressure can be underestimated using the classical hydrodynamic code.

Hierarchical structures on nickel-titanium fabricated by ultrasonic nanocrystal surface modification

Hierarchical structures on metallic implants can enhance the interaction between cells and implants and thus increase their biocompatibility. However, it is difficult to directly fabricate hierarchical structures on metallic implants. In this study, we used a simple one-step method, ultrasonic nanocrystal surface modification (UNSM), to fabricate hierarchical surface structures on a nickel-titanium (NiTi) alloy. During UNSM, a tungsten carbide ball hits metal surfaces at ultrasonic frequency. The overlapping of the ultrasonic strikes generates hierarchical structures with microscale grooves and embedded nanoscale wrinkles. Cell culture experiments showed that cells adhere better and grow more prolifically on the UNSM-treated samples. Compared with the untreated samples, the UNSM-treated samples have higher corrosion resistance. In addition, the surface hardness increased from 243 Hv to 296 Hv and the scratch hardness increased by 22%. Overall, the improved biocompatibility, higher corrosion resistance, and enhanced mechanical properties demonstrate that UNSM is a simple and effective method to process metallic implant materials.

Ultrasonic Nanocrystal Surface Modification Assisted Nitriding: An Experimental Study

A powerful surface severe plastic deformation (SSPD) technique, ultrasonic nanocrystal surface modification (UNSM) has been used to treat pure iron to induce surface nanocrystallization. Transmission electron microscopy and surface profiler were used to study the microstructure and surface roughness after UNSM. Results indicate that the surface nanocrystallization with the controllable surface roughness was obtained. After that, gas nitriding of the nanocrystalline and microcrystalline iron was carried out and compared. X-ray diffraction, micro hardness testing and energy dispersive spectroscopy were applied to investigate the phase, micro hardness and distribution of nitrogen atoms in the iron sample after nitriding. It has been found that nitriding efficiency has been significantly improved in UNSM-processed samples than that in the non-processed samples as manifested by higher hardness and higher volume fraction of the nitride phase. With appropriate nanocrystallization, nitriding can occur efficiently at temperature as low as 300 °C.Copyright

Molecular Dynamic Simulation of Surface Amorphization of NiTi Under Dynamic Shock Peening

Surface amorphization of NiTi has been achieved by ultra-high strain rate dynamic loading induced by ultrasonic nano-crystal surface modification (UNSM). The amorphous microstructure was characterized by X-ray diffraction (XRD) and transmission electron microscopy (TEM). To better understand the physical mechanism of the amorphization process, molecular dynamics (MD) simulation has been implemented to simulate the shock loading process and the results are consistent with the experiment. Central-symmetry parameter (CSP) and radial distribution function (RDF) were used to characterize the microstructure evolution. The simulation result demonstrates that the deformation is first formed as “twining” structure and then transformed into amorphization. The simulation also shows that shock speeds affect the amorphization level on the surface, while the shock amplitude mainly affects the amorphization depth.Copyright