Zhi-Kang Xu

Mussel-inspired modification of a polymer membrane for ultra-high water permeability and oil-in-water emulsion separation

The surface structures and properties of a membrane largely determine its in-service performance during a filtration process. Here we report a facile hydrophilization method via co-deposition of mussel-inspired polydopamine (PDA) and polyethyleneimine (PEI) on a polypropylene microfiltration membrane. The deposition time is greatly shortened and the surface hydrophilicity is significantly improved compared to those membranes decorated only by PDA. The dopamine/PEI deposition solution can be reused several times with negligible effect on the surface hydrophilicity of membranes. Moreover, the PDA/PEI coating endows the membranes with ultra-high water permeability, allowing microfiltration separation of oil-in-water emulsions under atmospheric pressure.

Mineral-coated polymer membranes with superhydrophilicity and underwater superoleophobicity for effective oil/water separation.

Oil-polluted water is a worldwide problem due to the increasing industrial oily wastewater and the frequent oil spill accidents. Here, we report a novel kind of superhydrophilic hybrid membranes for effective oil/water separation. They were prepared by depositing CaCO3-based mineral coating on PAA-grafted polypropylene microfiltration membranes. The rigid mineral-coating traps abundant water in aqueous environment and forms a robust hydrated layer on the membrane pore surface, thus endowing the membranes with underwater superoleophobicity. Under the drive of either gravity or external pressure, the hybrid membranes separate a range of oil/water mixtures effectively with high water flux (>2000 L m−2 h−1), perfect oil/water separation efficiency (>99%), high oil breakthrough pressure (>140 kPa) and low oil fouling. The oil/water mixtures include not only free mixtures but also oil-in-water emulsions. Therefore, the mineral-coated membrane enables an efficient and energy-saving separation for various oil/water mixtures, showing attractive potential for practical oil/water separation.

Ordered microporous membranes templated by breath figures for size-selective separation.

Membranes with highly uniform pore size are important in various fields. Here we report the preparation and performance of ordered membranes, the pore diameter of which is on the micrometer scale. The ordered membranes fabricated at two-phase interfaces enable a high-resolution and energy-saving separation process. Moreover, a possible mechanism for the formation of through-pores has been proposed and experimentally verified.

Silica-decorated polypropylene microfiltration membranes with a mussel-inspired intermediate layer for oil-in-water emulsion separation.

Silica-decorated polypropylene microfiltration membranes were fabricated via a facile biomimetic silicification process on the polydopamine/polyethylenimine-modified surfaces. The membranes exhibit superhydrophilicity and underwater superoleophobicity derived from the inherent hydrophilicity and the well-defined micronanocomposite structures of the silica-decorated surfaces. They can be applied in varieties of oil-in-water emulsions separation with high permeate flux (above 1200 L/m(2)h under 0.04 MPa) and oil rejection (above 99%). The membranes also have relatively high oil breakthrough pressure reaching 0.16 MPa due to the microporous structure, showing great potential for practical applications. Furthermore, such mussel-inspired intermediate layer provides us a convenient and powerful tool to fabricate organic-inorganic hybrid membranes for advanced applications.

CuSO4/H2O2‐Induced Rapid Deposition of Polydopamine Coatings with High Uniformity and Enhanced Stability

Mussel-inspired polydopamine (PDA) deposition offers a promising route to fabricate multifunctional coatings for various materials. However, PDA deposition is generally a time-consuming process, and PDA coatings are unstable in acidic and alkaline media, as well as in polar organic solvents. We report a strategy to realize the rapid deposition of PDA by using CuSO4/H2O2 as a trigger. Compared to the conventional processes, our strategy shows the fastest deposition rate reported to date, and the PDA coatings exhibit high uniformity and enhanced stability. Furthermore, the PDA-coated porous membranes have excellent hydrophilicity, anti-oxidant properties, and antibacterial performance. This work demonstrates a useful method for the environmentally friendly, cost-effective, and time-saving fabrication of PDA coatings.

Multiple interfaces in self-assembled breath figures

This feature article describes the multiple interfaces in the breath figure (BF) method toward functional honeycomb films with ordered pores. If a drop of polymer solution in a volatile solvent such as carbon disulphide is placed in a humid environment, evaporative cooling leads to self-assembled arrays of condensed water droplets. After evaporation of the solvent and water, patterned pores can be formed. During this BF process, the interfaces between the solution and the substrate, the solution and water droplets, and the film surface and air play extremely important roles in determining both the structures and functions of the honeycomb films. Progress in the BF method is reviewed by emphasizing the roles of the interfacial interactions. The applications of hierarchical and functional honeycomb films in separation, biocatalysis, biosensing, templating, stimuli-responsive surfaces and adhesive surfaces are also discussed.

Blood Compatibility and Permeability of Heparin-Modified Polysulfone as Potential Membrane for Simultaneous Hemodialysis and LDL Removal

Heparin was covalently immobilized on PSf membranes to obtain a dialysis membrane with high affinity for LDL. WCA and streaming potential measurements were performed to investigate wettability and surface charge of the membranes. The morphology of the membranes was investigated by SEM. An ELISA was used to measure the adsorption and desorption of LDL on plain and modified PSf. Blood compatibility was studied by measurement of thrombin time, partial thromboplastin time, kallikrein activity and platelet adhesion. It was found that the blood compatibility of the membrane was improved by covalent immobilization of heparin at its surface. However, PSf-Hep membrane showed higher flux recovery after BSA solution filtration, which revealed antifouling property of PSf-Hep membranes.

Microporous polypropylene and polyethylene hollow fiber membranes. Part 3. Experimental studies on membrane distillation for desalination

Three polypropylene (PP) and one polyethylene (PE) microporous hollow-fiber membranes were used in direct contact membrane distillation (DCMD) and vacuum membrane distillation (VMD) for the desalination of simulated seawater. The influence of feed temperature and feed flow on distillate pure water flux was investigated. The comparison of the PP and PE membranes in DCMD and VMD was carried out. It was found that the water flux increased with the feed temperature and feed flow in both DCMD and VMD. The data also showed that, compared with the PP membranes, higher water flux could be obtained by using PE membranes in both the DCMD and VMD processes.

Honeycomb-Patterned Film Segregated with Phenylboronic Acid for Glucose Sensing

Phenylboronic acid (PBA)-functionalized materials have attracted considerable attention because of their potential applications in many fields. In this paper, we report a PBA-segregated honeycomb-patterned porous film (HPPF) for glucose sensing. Polystyrene-block-poly(acrylic acid-co-acrylamidophenylboronic acid) with different contents of PBA pendants was synthesized via atom transfer radical polymerization (ATRP) followed by a coupling reaction. PBA-functionalized HPPFs were then fabricated by the breath figure method. Results indicate that the composition of the copolymers and the relative humidity play key roles in pore size and regularity of the films. Using Alizarin Red S (ARS) that does not emit fluorescence itself as a fluorescent probe, it is confirmed that PBA pendants are mainly distributed at the pore wall, instead of at the outer surface of HPPFs. This distribution is caused by the segregation of hydrophilic PBA-blocks toward the condensed water droplets, which act as templates for the pore formation. Quartz crystal microbalance results demonstrate that the PBA-functionalized HPPFs show high sensitivity in glucose sensing, which is owing to the segregation of PBA pendants at the pore wall as well as the large specific surface area of the porous films.

Janus Membranes: Exploring Duality for Advanced Separation

Janus membranes are an emerging class of materials having opposing properties at an interface. This structure results in selective and often novel transport characteristics. In this Minireview, a definition of the Janus membrane, beyond merely asymmetric materials, is introduced and common fabrication strategies are outlined. Also presented are current and potential applications in directional transport, switchable permeation, and performance optimization with detailed mechanisms.