Zhiqiang Huo

Incipient Fault Diagnosis of Roller Bearing Using Optimized Wavelet Transform Based Multi-Speed Vibration Signatures

Condition monitoring and incipient fault diagnosis of rolling bearing is of great importance to detect failures and ensure reliable operations in rotating machinery. In this paper, a new multi-speed fault diagnostic approach is presented by using self-adaptive wavelet transform components generated from bearing vibration signals. The proposed approach is capable of discriminating signatures from four conditions of rolling bearing, i.e., normal bearing and three different types of defected bearings on outer race, inner race, and roller separately. Particle swarm optimization and Broyden-Fletche—Goldfarb-Shanno-based quasi-Newton minimization algorithms are applied to seek optimal parameters of Impulse Modeling-based continuous wavelet transform model. Then, a 3-D feature space of the statistical parameters and a nearest neighbor classifier are, respectively, applied for fault signature extraction and fault classification. Effectiveness of this approach is then evaluated, and the results have achieved an overall accuracy of 100%. Moreover, the generated discriminatory fault signatures are suitable for multi-speed fault data sets. This technique will be further implemented and tested in a real industrial environment.

When Mobile Crowd Sensing Meets Traditional Industry

With the evolution of mobile phone sensing and wireless networking technologies, mobile crowd sensing (MCS) has become a promising paradigm for large-scale sensing applications. MCS is a type of multi-participant sensing that has been widely used by many sensing applications because of its inherent capabilities, e.g., high mobility, scalability, and cost effectiveness. This paper reviews the existing works of MCS and clarifies the operability of MCS in sensing applications. With wide use and operability of MCS, MCS’s industrial applications are investigated based on the clarifications of: 1) the evolution of industrial sensing and 2) the benefits MCS can provide to current industrial sensing. As a feasible industrial sensing paradigm, MCS opens up a new field that provides a flexible, scalable, and cost-effective solution for addressing sensing problems in industrial spaces.

Data Collection Middleware for Crowdsourcing-based Industrial Sensing Intelligence

In this paper, crowdsourcing-based industrial sensing intelligence (CISI) is proposed as a collaborative approach for large-scale monitoring in modern industrial plants, targeting at improved productivity and increased workplace safety. The proposed approach focuses on middleware, which considers both application and industry-grade requirements. Through embedding crowdsourcing knowledge at different levels and supporting QoS services, systems based on CISI can perform effective work assignment and flexible configuration of wireless sensor networks (WSNs). This paper presents a middleware that addresses these characteristics, which is an extension of GSN, our earlier work on middleware for rapid deployment and integration of heterogeneous sensor networks. Wireless sensor devices and wearable equipment are employed as modeling tools for the middleware implementation.

A smart helmet for network level early warning in large scale petrochemical plants

As the compensation and extension of static wireless sensor nodes, wearable helmets can build regional early warning network of personnel security. In this paper, a wearable helmet is presented towards early warning of leaking toxic gas in large-scale petrochemical plants for protecting the lives and safety of workers better.

A Survey on Fault Diagnosis in Wireless Sensor Networks

Fault diagnosis is one of the most important and demandable issues of the network. It makes the networks reliable and robust to operate in the normal way to handle almost all types of faults or failures. Additionally, it helps sensor nodes to work smoothly and efficiently till the end of their lifetime. This short survey paper not only presents a clear picture of the recent proposed techniques, but also draws comparisons and contrasts among them to diagnose the potential faults. In addition, it proposes some potential future-work directions which would lead to open new research directions in the field of fault diagnosis.

A short survey on fault diagnosis of rotating machinery using entropy techniques

Fault diagnosis is significant for identifying latent abnormalities, and implementing fault-tolerant operations for minimizing performance degradation caused by failures in industrial systems, such as rotating machinery. The emergence of entropy theory contributes to precisely measure irregularity and complexity in a time series, which can be used for discriminating prominent fault information in rotating machinery. In this short paper, the utilization of entropy techniques for fault diagnosis of rotating machinery is summarized. Finally, open research trends and conclusions are discussed and presented respectively.

Using wearable equipment to construct monitoring maps in large-scale petrochemical plants

This paper focuses on using wearable equipment to make workers participate in constructing monitoring maps in large-scale petrochemical plants, which collaborates with static sensor nodes in given areas. Furthermore, this study provides a sensing pattern with less cost and higher flexibility, which effectively contribute to collective effort with static sensor nodes. Several open research issues are discussed.

Crack detection in rotating shafts using wavelet analysis, Shannon entropy and multi-class SVM

Incipient fault diagnosis is essential to detect potential abnormalities and failures in industrial processes which contributes to the implementation of fault-tolerant operations for minimizing performance degradation. In this paper, an innovative method named Self-adaptive Entropy Wavelet (SEW) is proposed to detect incipient transverse crack faults on rotating shafts. Continuous Wavelet Transform (CWT) is applied to obtain optimized wavelet function using impulse modelling and decompose a signal into multi-scale wavelet coefficients. Dominant features are then extracted from those vectors using Shannon entropy, which can be used to discriminate fault information in different conditions of shafts. Support Vector Machine (SVM) is carried out to classify fault categories which identifies the severity of crack faults. After that, the effectiveness of this proposed approach is investigated in testing phrase by checking the consistency between testing samples with obtained model, the result of which has proved that this proposed approach can be effectively adopted for fault diagnosis of the occurrence of incipient crack failures on shafts in rotating machinery.

Cloud-based Data-intensive Framework towards fault diagnosis in large-scale petrochemical plants

Industrial Wireless Sensor Networks (IWSNs) are expected to offer promising monitoring solutions to meet the demands of monitoring applications for fault diagnosis in large-scale petrochemical plants, however, involves heterogeneity and Big Data problems due to large amounts of sensor data with high volume and velocity. Cloud Computing is an outstanding approach which provides a flexible platform to support the addressing of such heterogeneous and data-intensive problems with massive computing, storage, and data-based services. In this paper, we propose a Cloud-based Data-intensive Framework (CDF) for on-line equipment fault diagnosis system that facilitates the integration and processing of mass sensor data generated from Industrial Sensing Ecosystem (ISE). ISE enables data collection of interest with topic-specific industrial monitoring systems. Moreover, this approach contributes the establishment of on-line fault diagnosis monitoring system with sensor streaming computing and storage paradigms based on Hadoop as a key to the complex problems. Finally, we present a practical illustration referred to this framework serving equipment fault diagnosis systems with the ISE.