Zhongkai Wang

Sustainable thermoplastic elastomers derived from plant oil and their “click-coupling” via TAD chemistry

We report the preparation of plant oil based triblock copolymers based on soybean oil monomers. The monomers were polymerized via atom transfer radical polymerization with subsequent chain extension, resulting in poly(styrene-b-soybean oil acrylate-b-styrene) (PS-b-PSBA-b-PS) and poly(styrene-b-soybean oil methacrylate-b-styrene) (PS-b-PSBMA-b-PS) triblock copolymers. These polymers, ranging from thermoplastics to thermoplastic elastomers (TPEs), were obtained by tuning molecular structures. We employed a “click coupling” strategy using triazolinedione (TAD) chemistry to create chemical junctions between the soft middle blocks of the triblock copolymers, which behave similar to physical chain entanglements. This method helps to overcome the drawbacks of plant oil based polymers, allowing for increase of tensile strength without sacrificing elongation. Cyclic tensile tests show that the “click coupled” triblock copolymers exhibit excellent elastic recovery characteristics.

Amidation of triglycerides by amino alcohols and their impact on plant oil-derived polymers

Amidation of plant oils with amino alcohols was methodologically examined. Twenty one amino alcohols, varying in alcohol substitutions, linkers and amino substitutions, were respectively reacted with high oleic soybean oil. The structural factors of amino alcohols controlled their reactivity in amidation. While most of them resulted in quantitative conversion of triglycerides, steric hindrance on secondary amines resulted in much lower yields. Subsequent synthesis and radical polymerization of (meth)acrylates led to polymers with a distinct dependence essentially originating from the amino alcohols. Depending on the backbone and amide structures in the side chain, these polymers exhibited wide glass transition temperatures with a difference of more than 100 °C, ranging from viscoelastic materials to thermoplastics. A proof-of-concept hydrogenation of unsaturated double bonds was carried out, providing an approach to precisely controlling the thermal and mechanical properties of plant oil-derived polymers.

Sustainable Elastomers from Renewable Biomass

Sustainable elastomers have undergone explosive growth in recent years, partly due to the resurgence of biobased materials prepared from renewable natural resources. However, mounting challenges still prevail: How can the chemical compositions and macromolecular architectures of sustainable polymers be controlled and broadened? How can their processability and recyclability be enabled? How can they compete with petroleum-based counterparts in both cost and performance? Molecular-biomass-derived polymers, such as polymyrcene, polymenthide, and poly(ε-decalactone), have been employed for constructing thermoplastic elastomers (TPEs). Plant oils are widely used for fabricating thermoset elastomers. We use abundant biomass, such as plant oils, cellulose, rosin acids, and lignin, to develop elastomers covering a wide range of structure-property relationships in the hope of delivering better performance. In this Account, recent progress in preparing monomers and TPEs from biomass is first reviewed. ABA triblock copolymer TPEs were obtained with a soft middle block containing a soybean-oil-based monomer and hard outer blocks containing styrene. In addition, a combination of biobased monomers from rosin acids and soybean oil was formulated to prepare triblock copolymer TPEs. Together with the above-mentioned approaches based on block copolymers, multigraft copolymers with a soft backbone and rigid side chains are recognized as the first-generation and second-generation TPEs, respectively. It has been recently demonstrated that multigraft copolymers with a rigid backbone and elastic side chains can also be used as a novel architecture of TPEs. Natural polymers, such as cellulose and lignin, are utilized as a stiff, macromolecular backbone. Cellulose/lignin graft copolymers with side chains containing a copolymer of methyl methacrylate and butyl acrylate exhibited excellent elastic properties. Cellulose graft copolymers with biomass-derived polymers as side chains were further explored to enhance the overall sustainability. Isoprene polymers were grafted from a cellulosic backbone to afford Cell-g-polyisoprene copolymers. Via cross-linking of these graft copolymers, human-skin-mimic elastomers and high resilient elastomers with a well-defined network structure were achieved. The mechanical properties of these resilient elastomers could be finely controlled by tuning the cellulose content. As isoprene can be produced by engineering of microorganisms, these elastomers could be a renewable alternative to petroleum products. In summary, triblock copolymer and graft copolymer TPEs with biomass components, skin-mimic elastomers, high resilient biobased elastomers, and engineering of macromolecular architectures for elastomers are discussed. These approaches and design provide us knowledge on the potential to make sustainable elastomers for various applications to compete with petroleum-based counterparts.

Lignin and soy oil-derived polymeric biocomposites by “grafting from” RAFT polymerization

“Grafting from” RAFT polymerization was carried out on lignin using three soybean oil-derived methacrylate monomers toward sustainable biocomposites. These grafted biocomposites showed structure-dependent thermal and mechanical properties. The presence of hydrogen bonding between secondary amides resulted in grafted copolymers with much higher glass transition temperature and different tensile behaviors. Epoxy resins prepared from epoxide-containing grafted polymers exhibited much tougher mechanical properties compared with uncured biocomposites.

Plant Oil-Derived Epoxy Polymers toward Sustainable Biobased Thermosets

Epoxy polymers (EPs) derived from soybean oil with varied chemical structures are synthesized. These polymers are then cured with anhydrides to yield soybean-oil-derived epoxy thermosets. The curing kinetic, thermal, and mechanical properties are well characterized. Due to the high epoxide functionality per epoxy polymer chain, these thermosets exhibit tensile strength over an order of magnitude higher than a control formulation with epoxidized soybean oil. More importantly, thermosetting materials ranging from soft elastomers to tough thermosets can be obtained simply by using different EPs and/or by controlling feed ratios of EPs to anhydrides.