Zhu Ming-Fang

Modeling of dendritic growth in the presence of convection

A two-dimensional coupling modified cellular automatons (MCA)-transport model has been employed to investigate the asymmetrical dendritic growth behavior in a flowing melt. In the present model, the cellular automaton method for crystal growth is incorporated with a transport model, for numerical calculating of the fluid flow and mass transport by both convection and diffusion. The MCA takes into account the effects of the thermal, the constitutional and the curvature undercoolings on dendritic growth. It also considers the preferred growth orientation of crystal and solute redistribution during solidification. In the transport model, the SIMPLE scheme and a fully implicit finite volume method are employed to solve the governing equations of momentum and species transfers. The present model was applied to simulating the evolution of a single dendrite and multi-dendrites of an Al-3mass%Cu alloy in a forced flow. The simulated results show that dendritic growth morphology is strongly influenced by melt convection.

Simulation of Dendritic Growth with Melt Convection in Solidification of Ternary Alloys

A cellular automaton-lattice Boltzmann coupled model is extended to study the dendritic growth with melt convection in the solidification of ternary alloys. With a CALPHAD-based phase equilibrium engine, the effects of melt convection, solutal diffusion, interface curvature and preferred growth orientation are incorporated into the coupled model. After model validation, the multi dendritic growth of the Al-4.0 wt%Cu-1.0 wt%Mg alloy is simulated under the conditions of pure diffusion and melt convection. The result shows that the dendritic growth behavior, the final microstructure and microsegregation are significantly influenced by melt convection in the solidification.