A. Jiménez-Suárez

Novel approach to percolation threshold on electrical conductivity of carbon nanotube reinforced nanocomposites

To date, most analytical models used to calculate electrical conductivity in carbon nanotube (CNT) reinforced nanocomposites are not able to predict electrical properties for contents much higher than the percolation threshold. This is because these models do not take into account many critical factors, such as nanotube waviness, dispersion state and process parameters. In the present paper, a novel analytical model based on an equivalent percolation threshold concept, valid for all CNT contents, is developed for this approach. To achieve this, the influence of all these factors has been investigated and several experimental tests have been conducted in order to validate the model. The electrical conductivity varies by several orders of magnitude depending on the value of these parameters, increasing with carbon nanotube content and aspect ratio and decreasing with its waviness. From experimental data, it is found that the waviness increases with carbon nanotube content. Besides, functionalization also causes a local distortion of CNTs, producing more entanglement. When comparing two different dispersion procedures, calendering and toroidal milling, it is noticed that the first method has a greater stretching effect because the shear forces induced are much higher, causing the breakage of carbon nanotubes.

Use of carbon nanotubes for strain and damage sensing of epoxy-based composites

The interest in structural health monitoring of carbon fiber-reinforced polymers using electrical methods to detect damage in structures is growing because once the material is fabricated the evaluation of strain and damage is simple and feasible. In order to obtain the conductivity, the polymer matrix must be conductive and the use of nanoreinforcement seems to be the most feasible method. In this work, the behavior of nanoreinforced polymer with carbon nanotubes (CNTs) and composites with glass and carbon fibers with nanoreinforced matrices was investigated. These composites were evaluated in tensile tests by simultaneously measuring stress, strain and resistivity. During elastic deformation, a linear increase in resistance was observed and during fracture of the composite fibers, stronger and discontinuous changes in the resistivity were observed. Among other factors, the percentage of nanotubes incorporated in the matrix turned out to be an important factor in the sensitivity of the method.

Joule effect self-heating of epoxy composites reinforced with graphitic nanofillers

Self-heating of conductive nanofilled resins due to the Joule effect is interesting for numerous applications, including computing, self-reparation, self-post-curing treatment of resins, fabrication of adhesive joints, de-icing coatings and so on. In this work, we study the effect of the nature and amount of graphitic nanofiller on the self-heating of epoxy composites.The addition of graphitic nanofillers induced an increase in the thermal conductivity of the epoxy resins, directly proportional to the nanofiller content. Percolation was not observed because of the heat transport through phonons. In contrast, the electrical conductivity curves present a clear percolation threshold, due to the necessity of an electrical percolation network. The electrical threshold is much lower for composites reinforced with carbon nanotubes (CNTs, 0.1xa0wt.%) than for the resin filled with graphene nanoplatelets (GNPs, 5xa0%). This fact is due to their very different specific areas.The composites filled with CNTs reach higher temperatures than the ones reinforced with GNPs, applying low electrical voltage because of their higher electrical conductivity. In contrast, the self-heating is more homogeneous for the GNP/epoxy resins due to their higher thermal conductivity. It was also confirmed that the self-heating is repetitive in several cycles, reaching the same temperature when the same voltage is applied.

Epoxy Adhesives Modified with Graphene for Thermal Interface Materials

Thermal interface materials (TIMs) are extensively used to improve thermal conduction across two mating parts. In this study, the viability of using epoxy resins reinforced with graphene nanoplatelets (GNPs) as TIMs is evaluated. Different GNPs contents are added using a mini-calander to achieve a homogeneous dispersion. The addition of GNPs induces an increase of the glass transition temperature and the storage modulus referenced to the thermosetting matrix. Furthermore, the introduction of high GNPs contents (10 wt%) causes a dramatic increase of the thermal diffusivity (300%) and electrical conductivity (∼10−2 S/m). GNP/epoxy adhesives present enhanced wettability upon aluminum adherends, compared with the strength of joints bonded with neat epoxy adhesives. The introduction of high GNPs contents induces a change of the failure mechanism of joints, from adhesive for neat epoxy resin to cohesive mode.

Optimum Dispersion Technique of Carbon Nanotubes in Epoxy Resin as a Function of the Desired Behaviour

The use of carbon nanostructures for epoxy matrices modification has been widely studied, nevertheless there are several alternative methods for manufacturing that try to avoid difficulties related to their tendency to keep entangled. The use of the calendering approach and high shear mixing alternatives is common for dispersing these nanoreinforcements. The present article compares these two methods as well as possible synergies from the use of the two alternatives together. It has been found that the dispersion technique used modifies the final dispersion level reached as well as on the final properties of the different nanocomposites. Nevertheless, this effect depends on the type of nanoreinforcement (structure and functionalization) and the property measured. Results suggest that each carbon nanostructure requires an individual design of the dispersion stage to get the optimum properties. Thus, the optimum technique may be different depending on the final desired properties, and the dispersion cycle should be designed carefully depending of the final material aim and the nanostructure used. Nevertheless, typical dispersion cycles are currently applied for different type of nanoreinforcements.

Strain Sensing Based on Multiscale Composite Materials Reinforced with Graphene Nanoplatelets

The electrical response of NH2-functionalized graphene nanoplatelets composite materials under strain was studied. Two different manufacturing methods are proposed to create the electrical network in this work: (a) the incorporation of the nanoplatelets into the epoxy matrix and (b) the coating of the glass fabric with a sizing filled with the same nanoplatelets. Both types of multiscale composite materials, with an in-plane electrical conductivity of ~10-3 S/m, showed an exponential growth of the electrical resistance as the strain increases due to distancing between adjacent functionalized graphene nanoplatelets and contact loss between overlying ones. The sensitivity of the materials analyzed during this research, using the described procedures, has been shown to be higher than commercially available strain gauges. The proposed procedures for self-sensing of the structural composite material would facilitate the structural health monitoring of components in difficult to access emplacements such as offshore wind power farms. Although the sensitivity of the multiscale composite materials was considerably higher than the sensitivity of metallic foils used as strain gauges, the value reached with NH2 functionalized graphene nanoplatelets coated fabrics was nearly an order of magnitude superior. This result elucidated their potential to be used as smart fabrics to monitor human movements such as bending of fingers or knees. By using the proposed method, the smart fabric could immediately detect the bending and recover instantly. This fact permits precise monitoring of the time of bending as well as the degree of bending.

Monitoring of impact dynamics on carbon nanotube multiscale glass fiber composites by means of electrical measurements

Electrical measurements of carbon nanotube multiscale GFRPs have been carried out for the monitoring of low velocity impact dynamics. To achieve that purpose, several plates have been fed by a power supply and a high frequency acquisition system has been used. Electrical measurements show that there is an initial decrease of electrical resistance due to plate compression, followed by an increase due to tunneling effect of carbon nanotubes. Finally, the effect of mechanical rebound is correlated to drop rise cycles of the electrical resistance. The sensitivity of the measured signals is also correlated with the impact energy and the electrodes disposition. Thus, the proposed method proves the validity and applicability of carbon nanotubes to characterize the low-velocity impact dynamics of a composite laminate.

Carbon Nanotube Doped Adhesive Films for Detecting Crack Propagation on Bonded Joints: A Deeper Understanding of Anomalous Behaviors

A novel nanoreinforced adhesive film has been developed to detect adhesive deformation and crack propagation along the bonding line by means of the electrical response of the material. Adhesive films were doped by spraying an aqueous dispersion of carbon nanotubes (CNTs) over the surface. To determine the sensitivity of bonded joints, single lap shear (SLS) and mode-I fracture energy tests have been carried out while their electrical response has been measured. It has been found that CNT-doped adhesive films are able to detect adhesive deformation and final failure for SLS specimens and crack initiation and propagation along the bonding line for mode-I specimens with a high sensitivity. Sudden increases on electrical resistance are correlated to a rapid growing of the crack length due to instability on crack propagation in a tick-slip case, whereas specimens with a more uniform crack propagation are linked to a steadier increase on electrical resistance, and both of them are properly correlated to the mechanical response. By analyzing more in detail the electrical response and comparing with theoretical approaches, the stick-slip behavior is associated with the presence of porosity and lack of adhesives because of possible manufacturing issues such as adhesive overflowing. These statements are also validated by microstructural analysis. Therefore, the potential and applicability of the proposed adhesive films for evaluating the structural integrity has been demonstrated.

GNPs Reinforced Epoxy Nanocomposites Used as Thermal Interface Materials

The current tendency in electronics is the reduction of size while continuously increasing the power consumption due to new functionalities and applications. Both aspects generate a heat increment. Consequently, dissipating the heat to the environment is necessary in order to avoid component overheating. [1,2]. The most efficient way to achieve it is to allow the heat to flow from the hot component to a heat sink. In order to improve the efficiency of this process, thermal resistance between both components must be reduced which is usually done by using a thermal interface material (TIM) between both surfaces [3-5]. This material should fill the gaps created due to the microscopic roughness of both surfaces and it must have good thermal conductivity [6]. These air filled gaps result in a very high contact resistance between joined parts, as the air thermal conductivity is very low [7].