A.R. Hafalia

Magnet RaD for the US LHC Accelerator Research Program (LARP)

TUA2OR6 Magnet RD fax: 510-486-5310; e-mail: sagourlay@lbl.gov). G. Ambrosio, N. Andreev, E. Barzi, R. Bossert, V. S. Kashikhin, V. V. Kashikhin, F. Nobrega, I. Novitsky, D. Turrioni, R. Yamada, and A.V. Zlobin are with Fermilab National Accelerator Laboratory, Batavia, IL 3 M. Anerella, A. Ghosh , , R. Gupta, M. Harrison, J. Schmazle, and P. Wanderer are with Brookhaven National Laboratory, Upton, NY.

Fabrication and Test of LARP Technological Quadrupole Models of TQC Series

In support of the development of a large-aperture Nb3Sn superconducting quadrupole for the Large Hadron Collider (LHC) luminosity upgrade, several two-layer technological quadrupole models of TQC series with 90 mm aperture and collar-based mechanical structure have been developed at Fermilab in collaboration with LBNL. This paper summarizes the results of fabrication and test of TQC02a, the second TQC model based on RRP Nb3Sn strand, and TQC02b, built with both MJR and RRP strand. The test results presented include magnet strain and quench performance during training, as well as quench studies of current ramp rate and temperature dependence from 1.9 K to 4.5 K.

Design of HD2: a 15 tesla Nb/sub 3/Sn dipole with a 35 mm bore

The Nb/sub 3/Sn dipole HD1, recently fabricated and tested at LBNL, pushes the limits of accelerator magnet technology into the 16 T field range, and opens the way to a new generation of HEP colliders. HD1 is based on a flat racetrack coil configuration and has a 10 mm bore. These features are consistent with the HD1 goals: exploring the Nb/sub 3/Sn conductor performance limits at the maximum fields and under high stress. However, in order to further develop the block-coil geometry for future high-field accelerators, the bore size has to be increased to 30-50 mm. With respect to HD1, the main R&D challenges are: (a) design of the coil ends, to allow a magnetically efficient cross-section without obstructing the beam path; (b) design of the bore, to support the coil against the pre-load force; (c) correction of the geometric field errors. HD2 represents a first step in addressing these issues, with a central dipole field above 15 T, a 35 mm bore, and nominal field harmonics within a fraction of one unit. This paper describes the HD2 magnet design concept and its main features, as well as further steps required to develop a cost-effective block-coil design for future high-field, accelerator-quality dipoles.

Recent Test Results of the High Field

The 1 m long Nb3Sn dipole magnet HD2, fabricated and tested at Lawrence Berkeley National Laboratory, represents a step towards the development of block-type accelerator quality magnets operating in the range of 13-15 T. The magnet design features two coil modules composed of two layers wound around a titanium-alloy pole. The layer 1 pole includes a round cutout to provide room for a bore tube with a clear aperture of 36 mm. After a first series of tests where HD2 reached a maximum bore field of 13.8 T, corresponding to an estimated peak field on the conductor of 14.5 T, the magnet was disassembled and reloaded without the bore tube and with a clear aperture increased to 43 mm. We describe in this paper the magnet training observed in two consecutive tests after the removal of the bore tube, with a comparison of the quench performance with respect to the previous tests. An analysis of the voltage signals recorded before and after training quenches is then presented and discussed, and the results of coil visual inspections reported.

{\rm Nb}_{3}{\rm Sn}

As a first step toward the development of a large-aperture Nb3Sn superconducting quadrupole for the Large Hadron Collider (LHC) luminosity upgrade, two-layer technological quadrupole models (TQS01 at LBNL and TQC01 at Fermilab) are being constructed within the framework of the US LHC Accelerator Research Program (LARP). Both models use the same coil design, but have different coil support structures. This paper describes the TQC01 design, fabrication technology and summarizes its main parameters

Dipole Magnet HD2

In support of the development of a large-aperture Nb3Sn superconducting quadrupole for the Large Hadron Collider luminosity upgrade, two models (TQS and TQC) with a 90-mm aperture are being constructed at LBNL and FNAL within the framework of the US LHC Accelerator Research Program (LARP). These models use two identical Nb3Sn coils but have different coil support structures. This paper describes the fabrication, assembly, cool-down and test of TQS01-a model based on key and bladder technology with supporting iron yoke and an aluminum shell. Comparison of the test measurements with design expectations is also reported.

Development of TQC01, a 90 mm

The high gradient quadrupole magnet is a 120-mm-aperture, 1-m-long Nb3Sn quadrupole developed by the LHC Accelerator Research Program collaboration in support of the High-Luminosity LHC project. Several tests were performed at Lawrence Berkeley National Laboratory in 2010-2011 achieving a maximum gradient of 170 T/m at 4.4 K. As a next step in the program, the latest model (HQ01e) was sent to CERN for testing at 1.9 K. As part of this test campaign, the magnet training has been done up to a maximum current of 16.2 kA corresponding to 85% of the short sample limit. The ramp rate dependence of the quench current is also identified. The efficiency of the quench heaters is then studied at 4.2 K and at 1.9 K. The analyses of the magnet resistance evolution during fast current discharge showed evidence of quench whereas high energy quenches have been successfully achieved and sustained with no dump resistor.

hboxNb_3hbox Sn

In the past two years the US LARP program carried out five tests on a quadrupole magnet aimed at the high luminosity upgrade of Large Hadron Collider (HiLumi-LHC). The 1-meter long, 120 mm bore IR quadrupole magnet (HQ) with a short sample gradient of 219 T/m at 1.9 K and a conductor peak field of 15 T is part of the US LHC Accelerator Research Program (LARP). In a series of tests, carried out at 4.4 K, the magnet reached a maximum “short-sample” performance of 86%. The tests exposed several shortcomings that are now being addressed in a Research & Development program. This paper summarizes the magnet test results, reveals findings, R&D actions and future improvements.

Model Quadrupole for LHC Upgrade Based on SS Collar

The Lawrence Berkeley National Laboratory (LBNL) Superconducting Magnet Group has completed the design, fabrication and test of HD1, a 16 T block-coil dipole magnet. State of the art Nb/sub 3/Sn conductor was wound in double-layer racetrack coils and supported by an iron yoke and a tensioned aluminum shell. In order to prevent conductor movement under magnetic forces up to the design field, a coil pre-stress of 150 MPa was required. To achieve this level without damaging the brittle conductor, the target stress was generated during cool-down to 4.2 K by exploiting the thermal contraction differentials between yoke and shell. Accurate control of the shell tension during assembly was obtained using pressurized bladders and interference load keys. An integrated 3D CAD model was used to optimize magnetic and mechanical design and analysis.

Fabrication and Test of TQS01—A 90 mm

In preparation for the high luminosity upgrade of the Large Hadron Collider (LHC), the LHC Accelerator Research Program (LARP) is developing a new generation of large aperture high-field quadrupoles based on Nb3Sn technology. One meter long and 120 mm diameter HQ quadrupoles are currently produced as a step toward the eventual aperture of 150 mm. Tests of the first series of HQ coils revealed the necessity for further optimization of the coil design and fabrication process. A new model (HQ02) has been fabricated with several design modifications, including a reduction of the cable size and an improved insulation scheme. Coils in this magnet are made of a cored cable using 0.778 mm diameter Nb3Sn strands of RRP 108/127 subelement design. The HQ02 magnet has been fabricated at LBNL and BNL, and then tested at Fermilab. This paper summarizes the performance of HQ02 at 4.5 K and 1.9 K temperatures.