A. Raimondo

A Study on Skin Delaminations Growth in Stiffened Composite Panels by a Novel Numerical Approach

In this paper, a study on skin delamination growth in stiffened composite panels made of carbon fibres reinforced polymers and subjected to compressive load is presented. A robust (mesh and time step independent) numerical finite elements procedure, based on the Virtual Crack Closure Technique (VCCT) and on the fail release approach, is used here to investigate the influence of skin delamination size and position on the damage tolerance of stiffened composite panels. Four stiffened panels configurations with skin delaminations differently sized and positioned are introduced. Bay delaminations and delaminations under the stringer foot are considered. The novel numerical procedure has been used to simulate the delamination growth for all the investigated panel configurations and to evaluate the influence of the delaminations’ geometrical parameters on the growth development. As a confirmation of the applicability and effectiveness of the adopted numerical tool, the numerical results, obtained for all the analysed configurations, in terms of grown delaminated area, displacements and strains measured in various panel locations, have been compared with experimental data available in literature.

Numerical Investigation of a Stiffened Panel Subjected to Low Velocity Impacts

The investigation of fiber-reinforced composite laminates mechanical response under impact loads can be very difficult due to simultaneous failure phenomena. Indeed, as a consequence of low velocity impacts, intra-laminar damage as fiber and matrix cracking and inter-laminar damage, such as delamination, often take place concurrently, leading to significant reductions in terms of strength and stability for composite structure. In this paper a numerical study is proposed which, by means of non-linear explicit FEM analysis, aims to completely characterize the composite reinforced laminates damage under low velocity impacts. The numerical investigation allowed to obtain an exhaustive insight on the different phases of the impact event considering the damage formation and evolution. Five different impact locations with the same impact energy are taken into account to investigate the influence on the onset and growth of damage.

Skin Stringer Debonding Evolution in Stiffened Composite Panels under Compressive Load: A Novel Numerical Approach

In this paper, a numerical study, on the compressive behaviour of stiffened composite panels with skin-stringer debonding has been carried out. The analysis has been performed by adopting a novel robust (mesh and time step independent) finite elements based numerical model on a single stiffener panel with an artificial debonding. In order to prove the effectiveness of the proposed numerical tool, the results in terms of debonded area growth and compressive load versus applied displacement, have been compared with experimental data available in literature.

Numerical Simulations of Inter-laminar Damage Evolution in a Composite Wing Box

In this paper, a numerical study has been carried out on skin delamination and skin-stringer debonding growth in a composite wing-box under compressive loading conditions. The adopted numerical models use the Virtual Crack Closure Technique to simulate the inter-laminar damage evolution and the numerical analyses have been performed by means of the FEM code ABAQUS and B2000++. The obtained numerical results have been assessed and compared each other in terms of delaminated area evolution, delamination growth initiation load and strain distributions. In order to investigate the effectiveness of the adopted numerical platforms in predicting the evolution of inter-laminar damages, comparisons with experimental data, in terms of load displacement curves and strains in the debonding area, have been also introduced.

Investigation on the Geometric Imperfections driven Local Buckling Onset in Composite Conical Shells

Buckling is a critical failure phenomenon for structures, and represents a threat for thin shells subjected to compressive forces. The global buckling load, for a conical structure, depends on the geometry and material properties of the shell, on the stacking sequence, on the type of applied load and on the initial geometric imperfections. Geometric imperfections, occurring inevitably during manufacturing and assembly of thin-walled composite structures, produce a reduction in the carrying load capability with respect to the design value. This is the reason why investigating these defects is of major concern in order to avoid over-conservative design structures. In this paper, the buckling behavior a conical structure with 45° semi-vertical angle is numerically investigated. The initial imperfections are taken into account by using different strategies. At first, the Single Perturbation Load Approach (SPLA), which accounts for defects in the form of a lateral load, normal to the surface, has been adopted. Then, the actual measured defects have been applied to the structure by using the Real Measured Mid-Surface Imperfections (MSI) approach. Investigations on cylindrical shells using the first strategy have already shown the occurrence of a particular phenomenon called “local snap-through”, which represents a preliminary loss of stiffness. In order to better understand this phenomenon for conical shells, both the aforementioned techniques have been used to provide an exhaustive overview of the imperfections sensitiveness in conical composite shells. This study is related to part of the work performed in the frame of the European Union (EU) project DESICOS.

Detailed Methodologies for Integrated Delamination Growth and Fiber-Matrix Damage Progression Simulation

In previous years, significant progresses have been made in understanding failure mechanisms of composite materials such as delamination and fiber–-matrix breakage. Delaminations, which can arise during the manufacturing process or as a consequence of impacts from foreign objects, are probably the most investigated mode of failure in composite laminates. However, others damages such as matrix cracks, fiber–-matrix debonding, and fiber fractures can also appear in composite structures under service conditions. These different damage mechanisms are able to interact with each other and lead to a considerable reduction in stiffness and strength of local critical areas and consequently to the reduction of the load-carrying capability of the entire composite structure. These interactions can have a relevant role in particular for delaminated composite plates under compression. In this chapter, integrated numerical methodologies, considering simultaneously the presence of different damage mechanisms in composites, are presented.