Ana Balea

Enhancement of the fermentation process and properties of bacterial cellulose: a review

AbstractCellulose produced by bacteria (BC) has attracted increasing interest in view of its superior properties with respect to nanofibrillar structure, high purity and biocompatibility. Despite the intensive research, industrial production of BC has been limited, due to the low productivity, and the high cost of raw materials. This paper reviews the new approaches tried recently to get BC production feasible at large scale as the reduction in the quality of raw materials, the use of by-products and the optimization of the culture method. In addition, the new trends of enhancing specific properties of BC by varying culture conditions or by using additives have been reviewed. Thus, the paper presents how to obtain and enhance a desired property of BC for a specific use. This new approach will help researchers to develop new ideas in this field which will favour the commercialization of products made with BC and their industrial application.

Interactions between cellulose nanofibers and retention systems in flocculation of recycled fibers

Although the positive effect that cellulose nanofibers (CNF) can have on paper strength is known, their effect on flocculation during papermaking is not well understood, and most relevant studies have been carried out in presence of only cationic starch. Flocculation is the key to ensuring retention of fibers, fines, and fillers, and furthermore floc properties have a great influence on paper quality. The aim of this research is to study the interactions between CNF and flocculants by assessing the effect of two types of CNF, from eucalyptus and corn, on the flocculation process induced by three different retention systems [a dual system, polyvinylamine (PVA), and cationic starch as reference]. The results showed that CNF interacted with the flocculants in different ways, affecting flocculation efficiency and floc properties. In general, addition of CNF increased floc stability and minimized overdosing effects. Moreover, presence of CNF increased floc size for given PVA dose; therefore, CNF addition could contribute to improve the wet end in the paper machine if combined with the optimal flocculant and dose.

Synergies between cellulose nanofibers and retention additives to improve recycled paper properties and the drainage process

Cellulose nanofibers (CNF) have increasing relevance in different applications, for instance, in the paper industry as a sustainable strength additive. This application is especially beneficial for recycled paper, which reaches higher product quality despite its limitations. CNF change paper properties and also can affect the production process, especially the drainage stage, in which retention additives (RA) are commonly used to promote interaction of cellulose fibers. CNF probably interact with fibers and RA, affecting the drainage stage. However, these interactions vary depending on the type and flocculation mechanism of RA. This research is aimed at establishing possible synergies between CNF and RA to improve paper strength, avoiding negative effects on the drainage process. No further RA were used to retain CNF, taking advantage of the RA already used in the process. Polyvinylamine, chitosan, cationic starch, C-PAM, and C-PAM-B were selected as RA. CNF from eucalyptus kraft pulp and corn stalk organosolv pulp were tested. Strength properties of laboratory sheets were studied, and interactions were assessed by measuring Z-potential. Synergies between PVA, chitosan, C-PAM, and C-PAM-B with CNF were found. Drainage time decreased ranging between 30 and more than 40% using CNF. Strength depended on RA and formation quality. Among the studied options, CNF with C-PAM-B or chitosan resulted in the best formation and higher strengths with a significant drainage time reduction.

Cellulose nanofibers from residues to improve linting and mechanical properties of recycled paper

The production of high filler-loaded recycled papers is often affected by high values of linting and low values of strength. In the first case, the accumulation of lint particles from paper’s surface on the printing blanket affects the quality of the printed paper and the pressroom’s productivity. In the second case, increasing the use of fillers and recycling cycles lead to poor paper strength. Cellulose nanofibers (CNFs) are receiving a great deal of attention due to their potential as a reinforcement aid for high filler-loaded papers through filler–fiber interaction and interfiber bonding. It is already proven that high quality CNFs can reduce linting, although their industrial application is limited by their high production cost. The objective of this research is, therefore, to quantify the effect of applying lower grade, more sustainable CNFs on linting phenomena and on the mechanical properties of recycled papers. Eucalyptus, pine and triticale residues were used as cellulose sources, and the CNFs were produced minimizing the chemical pretreatment before homogenization. Addition of 3 wt% of CNFs from pine residues into the recycled paper with 15.7 wt% of total filler reduced linting by 40% and increased tensile strength by 15.1%; further improvements on linting and mechanical properties were achieved at 5 wt%. Moreover, the increase in drainage time can be overcome by the addition of a retention aid, in this case a coagulant-cationic polyacrylamide-bentonite system, commonly used in paper mills.

Nanocellulose for Industrial Use

Abstract Nanocellulose materials have emerged as a new family of nanomaterials of great interest. That is due to their environmental advantages, including their production from renewable resources, their biodegradability, biocompatibility and their high potential availability. The production processes and the properties of CNF, CNC and BC (aspect ratio, mechanical strength, elastic modulus and thermal stability, high surface area, low density and oxygen permeability, etc) will be described in detailed. Their potential applications in relation to their properties will be mentioned in general terms as an introduction to the specific applications described in the other sections (e.g. papermaking, composites, packaging, electronic devices, coatings, biomedicine, automotive, etc). The description could be focussed on the traditional and emerging trends for their production, their characterization and the quality demanded for the final applications.

Combined effect of sodium carboxymethyl cellulose, cellulose nanofibers and drainage aids in recycled paper production process

The present work shows the suitability of using recovered cardboard boxes for the development of high-performance papers through the use of cellulose nanofibers (CNF) and sodium carboxymethyl cellulose (CMC-Na). CNF were prepared by enzymatic hydrolysis using bleached kraft hardwood pulp, while a commercial grade of CMC-Na was used. Both were added in bulk together with polyethylenimine (PEI) as wet-end additive to improve pulp drainability. The combination of 3 wt% CNF and 7.5 wt% CMC-Na double the breaking length of paper. In addition, the use of 0.4 wt% of PEI significantly decreased the Schopper - Riegler degree, while mechanical properties remained almost at the same level. It was found that it is possible to recover and even increase the properties of recycled papers, with the added advantage that no structural damages were caused on the fibres, increasing the life span and recyclability of paper products.

Lignocellulosic micro/nanofibers from wood sawdust applied to recycled fibers for the production of paper bags

In the present work, lignocellulosic micro/nanofibers (LCMNF) were produced from pine sawdust. For that, pine sawdust was submitted to alkali treatment and subsequent bleaching stages, tailoring its chemical composition with the purpose of obtaining effective LCMNF. The obtained LCMNF were characterized and incorporated to recycled cardboard boxes with the purpose of producing recycled paper. The obtained results showed that it was possible to obtain LCMNF with the same reinforcing potential than those cellulose nanofibers (CNF) prepared by oxidative or other chemical methods In fact, the obtained papers increased the breaking length of recycled cardboard from 3338m to 5347m, being a value significantly higher than the requirements to produce paper bags. Overall, the studied strategies could allow a significant reduction of paper basis weight, with the consequent material saving and, thus, contribution to the environment.

Application of cellulose nanofibers to remove water-based flexographic inks from wastewaters

Water-based or flexographic inks in paper and plastic industries are more environmentally favourable than organic solvent-based inks. However, their use also creates new challenges because they remain dissolved in water and alter the recycling process. Conventional deinking technologies such as flotation processes do not effectively remove them. Adsorption, coagulation/flocculation, biological and membrane processes are either expensive or have negative health impacts, making the development of alternative methods necessary. Cellulose nanofibers (CNF) are biodegradable, and their structural and mechanical properties are useful for wastewater treatment. TEMPO-oxidised CNF have been evaluated for the decolourisation of wastewaters that contained copper phthalocyanine blue, carbon black and diarlyide yellow pigments. CNF in combination with a cationic polyacrylamide (cPAM) has also been tested. Jar-test methodology was used to evaluate the efficiency of the different treatments and cationic/anionic demand, turbidity and ink concentration in waters were measured. Results show that dual-component system for ink removal has a high potential as an alternative bio-based adsorbent for the removal of water-based inks. In addition, experiments varying CNF and cPAM concentrations were performed to optimise the ink-removal process. Ink concentration reductions of 100%, 87.5% and 83.3% were achieved for copper phthalocyanine blue, carbon black and diarlyide yellow pigments, respectively. Flocculation studies carried out show the decolourisation mechanism during the dual-component treatment of wastewaters containing water-based inks.