Andrea Cattini

Bioactive glass coatings: a review

Abstract Bioactive glasses, discovered by Hench and co-workers at the end of the 1960s, are among the most promising biomaterials for bone repair and reconstruction, mainly thanks to their high bioactivity index. Unfortunately, due to their brittleness and relatively poor mechanical properties, their clinical applications are limited to non-load bearing implants. However, bioactive glasses can be successfully employed as coatings on bioinert metallic substrates, in order to combine high bioactivity with mechanical strength. After a brief introduction to the main properties of biomaterials and bioactive glasses, the present paper provides an overview of the different approaches and available techniques to realise bioactive glass coatings, with a particular emphasis on thermal spray, which is nowadays one of the most popular coating procedures.

Microstructural design of functionally graded coatings composed of suspension plasma sprayed hydroxyapatite and bioactive glass

Various bioactive glass/hydroxyapatite (HA) functional coatings were designed by the suspension plasma spraying (SPS) technique. Their microstructure, scratch resistance, and apatite-forming ability in a simulated body fluid (SBF) were compared. The functional coatings design included: (i) composite coating, that is, randomly distributed constituent phases; (ii) duplex coating with glass top layer onto HA layer; and (iii) graded coating with a gradual changing composition starting from pure HA at the interface with the metal substrate up to pure glass on the surface. The SPS was a suitable coating technique to produce all the coating designs. The SBF tests revealed that the presence of a pure glass layer on the working surface significantly improved the reactivity of the duplex and graded coatings, but the duplex coating suffered a relatively low scratch resistance because of residual stresses. The graded coating therefore provided the best compromise between mechanical reliability and apatite-forming ability in SBF.

A New Generation of Scaffolds for Bone Tissue Engineering

The design of bioceramic scaffolds, i.e. artificial structures employed as temporary templates for cell proliferation, is a crucial issue in bone tissue reconstruction and regeneration. An ideal scaffold should be highly porous and bioactive. Additionally, a resistant and permeable surface is required in order to have manageable samples. The production of scaffolds by means of the widely used replication method can lead to samples with weak and brittle surfaces and poor mechanical properties, therefore alternative preparation procedures are necessary. In this work a new protocol to realize bioceramic scaffolds is presented. The obtained samples have an original structure, characterized by an external resistant surface together with a highly porous internal network. The external surface, which behaves as a load-bearing structure for the entire scaffold, guarantees high permeability and manageability. Here the proposed protocol is briefly discussed, together with an overview on the structure of the realized samples. Finally, some preliminary data regarding the scaffolds in-vitro bioactivity are reported.