Andreana Piancastelli

Synthesis of hydroxyapatite-based powders by mechano-chemical method and their sintering

Abstract Ceramic hydroxyapatite (HA) is on the way to gaining credit as one of the most promising and diversified materials for employment in surgery, thanks to its good characteristics of biocompatibility and bioadaptability. The main and probably unique deficiency of these materials obtained by traditional methods consists in its weak mechanical resistance, that does not allow their use when even low loading is involved. To improve the mechanical properties of HA-based ceramic bodies additions are normally necessary. In this paper the authors propose a method to prepare powders and composite ceramic bodies with a matrix comprising HA. The powders are produced by the utilization of a simple and economic mechano-chemical method. The composite ceramic bodies are easily obtained by simple firing of the powders at a suitable temperature (1250 °C). The powders, after sintering, give products that show a flexural strength of more than 100 MPa in standard samples. This value is significantly higher than that usually attainable with present commercially available powders (60 MPa). The transformation in the components (HA and β-tricalcium phosphate) of the composite ceramic arises from the nature of the powders, consisting of highly defective HA. The mechano-chemical process is described together with the employed procedures specifically followed for reactive milling of starting powders. The preparation conditions of defective HA powders and properties acquired through such a method are reported. By this method an intimate mixing of β-tricalcium phosphate (β-TCP) inside the HA matrix is obtained that easily allows the preparation of ceramic bodies with reproducible properties, with no necessity for additions and mixing procedures, that could lead to inhomogeneity.

Microstructure and properties of porous β-SiC templated from soft woods

Abstract Porous β-SiC with a multimodal porosity preferentially oriented along one direction is obtained by infiltration of pyrolyzed wood with Si at T > T Si Melting . Hard woods (obece, poplar and assembled poplar) are used as starting materials. The microstructure of the starting wood, of the wood after pyrolysis and after Si infiltration, is characterised in terms of overall porosity, pore size distribution and of crystallographic phases. The process is optimised for obtaining porous templates of only β-SiC with a microstructure that replicates the original wood microstructure. Features such as the presence of unreacted carbon, or conversely, of Si within the open pores of the infiltrated materials are minimized by a careful control of the amount of Si in contact with the carbon preform during the infiltration cycle. Compression tests on cubic samples are performed along the axial and longitudinal direction.

Multilayered YAG-Yb:YAG ceramics: manufacture and laser performance

Thermal effects in transparent laser crystals and ceramics are generally an unwanted consequence of the pumping process: temperature gradients give rise to an unevenly distributed refractive index variation and a distortion of the optical surfaces crossed by the laser beam (thermal lens); birefringence due to thermomechanical stress can cause depolarization losses; and absorption from the ground level usually increases with temperature in quasi-three-level systems. All these effects can seriously impair laser performance, especially in high-power devices. Layered structures with a tailored modulation of the doping level can be used to reduce the peak temperature, the temperature gradients and also the thermally induced deformation of the laser material, thus mitigating the overall thermal effects. In the present work, structures comprising two and three layers of different compositions (pure YAG/10 at% Yb:YAG and pure YAG/10 at% Yb:YAG/pure YAG) were designed with a view to control deformation and stresses, and to reduce the thermal lensing effect. The multilayered samples were assembled by linear and cold isostatic pressing, and co-sintered under a high vacuum in a clean-atmosphere furnace. The microstructure of the layered samples obtained was characterized by FEG SEM, ESEM and TEM. The Yb diffusion profile across the doped/undoped interface was identified and related to the lasers output power. An internal optical transmittance up to 96% was obtained. A laser output power up to 5 W, with a slope efficiency as high as 74.3%, was also achieved.

Layered Yb:YAG ceramics produced by two different methods: processing, characterization, and comparison

Abstract. Yb:YAG ceramic solid-state laser gain media have been of growing interest for high-repetition rate and high-power lasers during the last few years. A great advantage of ceramic technology compared with that of single crystals is the flexibility of shaping methods allowing the production of near-net-shape components with a well-defined internal structure. A favorable dopant distribution can enhance laser efficiency by mitigating thermal effects. The presented work reports on Yb:YAG transparent ceramics composed of layers with different Yb doping produced by two different shaping methods: dry pressing of spray-dried powders and tape casting, all sintered under high vacuum. The selected geometry of materials was based on numerical simulations. Optical quality of produced ceramics was characterized and discussed in connection with the microstructure and laser emission results. Output power of nearly 7 W and slope efficiency of 58.1% were obtained in quasi-continuous wave regime from bilayered 0% to 10% Yb:YAG. In the case of multilayered materials, higher scattering losses were observed. The comparison of the two processing methods highlighted that the tape-cast materials provided higher optical uniformity and the diffusion zone between the single layers with different dopant content was about 150  μm compared to about 250  μm in samples produced by pressing of powders.

Microstructure and Compressive Strength of Porous SiC Derived from Wood

Porous SiC derived from wood is studied. The production process includes a pyrolysis step, where a carbon preform is obtained, and an infiltration cycle, where liquid silicon penetrates into the preform by capillarity and simultaneously reacts with carbon, forming SiC. With this process, microstructures mimicking those of original woods are obtained. Due to the wide variety of woods existing in nature, porous SiC with different microstructures can be produced. In the present study, specific woods are selected in function of their microstructure. In particular, the results obtained with a selection of Softwoods and Hardwoods, characterized by a different pore size distribution along the axial direction, are compared. The effects of the different porosity and microstructure on the mechanical strength are investigated in the three principal directions.

Layered Yb:YAG ceramics produced by two different methods: processing, characterization and comparison

The use of Yb:YAG ceramic gain media in solid state lasers has been of growing interest for high repetition rate and high power lasers. Probably the most important advantage of ceramic production technology in comparison with that of single crystals is the flexibility of shaping methods that allow the production of near-net-shape components with a welldefined internal structure. In the case of Yb:YAG with dopant distribution designed accordingly to the pumping and cooling geometry the efficiency of the laser device can be enhanced by mitigating thermal lensing effects. The presented work reports on Yb:YAG transparent ceramics composed of layers with different Yb doping produced by two different shaping methods: dry pressing of spray-dried powders and tape casting, all sintered under high vacuum. The selected geometry of materials was based on numerical simulations. Microstructure of the produced materials was characterized by SEM and EDX with a particular attention to the dopant content across the layers. The optical quality of produced ceramics was characterized and discussed in connection with the microstructure and laser emission results. Output power of nearly 7 W and slope efficiency 58.1 % were obtained in QCW regime from bilayered 0-10 %Yb:YAG. In the case of multilayered materials higher scattering losses were observed. The comparison between the two processing methods highlighted that the tape-cast materials provided higher optical uniformity and the diffusion zone between the single layers with different dopant content was about 150 nm compared to about 250 nm in samples produced by pressing of powders.

Graded Yb:YAG ceramic structures: design, fabrication and characterization of the laser performances

Significant improvements in efficiency in high power, high repetition rate laser systems should come from the use of ceramic laser active elements suitably designed to mitigate the thermal and thermo-mechanical effects (TEs and TMEs) deriving from the laser pumping process. Laser active media exhibiting a controlled and gradual distribution of the active element(s) could therefore find useful applications in the laser-driven inertial confinement fusion systems, which are considered among the most promising energy source of the future (ultraintense laser pulses), and in medical applications (ultrashort laser pulses) The present work explores the flexibility of the ceramic process for the construction of YAG (Y3Al5O12) ceramic laser elements with a controlled distribution of the Yb doping, in view of the realization of structures modelled to respond to specific application. Two processing techniques are presented to prepare layered structures with a tailored modulation of the doping level, with the goal of reducing the peak temperature, the temperature gradients and also the thermally-induced deformation of the laser material, thus mitigating the overall thermal effects. Tape casting in combination with thermal compression of ceramic tapes with a varying doping level is one of the presented techniques. To make this process as more adaptable as possible, commercial micrometric ceramic powders have been used. The results are compared with those obtained using nanometric powders and a shaping process based on the subsequent pressing of spray dried powders with a different doping level. Laser performance has been characterized in a longitudinally diode pumped laser cavity. The laser efficiency under high thermal load conditions has been compared to those obtained from samples with uniform doping, and for samples obtained with press shaping and tape casting, under the same conditions.