Ariel A. Szogi

Uses and management of poultry litter

The poultry industry is one of the largest and fastest growing agro-based industries in the world. This can be attributed to an increasing demand for poultry meat and egg products. However, a major problem facing the poultry industry is the large-scale accumulation of wastes including manure and litter which may pose disposal and pollution problems unless environmentally and economically sustainable management technologies are evolved. Most of the litter produced by the poultry industry is currently applied to agricultural land as a source of nutrients and soil amendment. However environmental pollution, resulting from nutrient and contaminant leaching can occur when poultry litter is applied under soil and climatic conditions that do not favour agronomic utilisation of the manure-borne nutrients. This review examines the composition of poultry litter in relation to nutrient content and environmental contaminants, its value as a nutrient source, soil amendment, animal feed and fuel source, and cost-effective innovative technologies for improving its value. Poultry litter provides a major source of nitrogen, phosphorus and trace elements for crop production and is effective in improving physical and biological fertility, indicating that land application remains as the main option for the utilisation of this valuable resource. The alternative use of poultry litter; as an animal feed and fuel source, is limited by contaminants, and high moisture content, respectively. The review proposes best management practices to mitigate environmental consequences associated with air and water quality parameters that are impacted by land application in order to maintain the continued productivity, profitability, and sustainability of the poultry industry.

Development of a second-generation environmentally superior technology for treatment of swine manure in the USA

New swine waste management systems in North Carolina need to meet high performance standards of an environmentally superior technology (EST) regarding nitrogen, phosphorus, heavy metals, pathogens, ammonia and odor emissions, and remain affordable and simple to operate. The objective of this study was to develop a second-generation treatment system that can achieve high EST standards at reduced costs. The system used solids separation, nitrification/denitrification and phosphorus removal/disinfection, and was demonstrated at full-scale on a 5145-head swine farm during three production cycles (15-months). Removal efficiencies were: 98% suspended solids, 97% ammonia, 95% phosphorus, 99% copper and zinc, 99.9% odors, and 99.99% pathogens. The system met EST standards at 1/3 the cost of the previous version. Animal health and productivity were enhanced; hog sales increased 32,900 kg/cycle (5.6%). These results demonstrated that: (1) significant cost reductions were achieved by on-farm implementation and continued engineering improvements, and (2) the new waste management system substantially benefited livestock productivity.

Anammox sludge immobilized in polyvinyl alcohol (PVA) cryogel carriers

This study evaluated the use of PVA cryogels to encapsulate slow-growing anammox bacteria for deammonification treatment of wastewater. The cryogel pellets were prepared by freezing-thawing at -8 °C. On average, pellets contained 11.8 mg-TSS/g-pellet of enriched anammox sludge NRRL B-50286 (Candidatus Brocadia caroliniensis) in 4-mm cubes. They were tested with synthetic and partially nitrified swine wastewater using continuous stirred-tank reactors packed at 20% (w/v). The immobilized gel was retained inside the reactor by a screen that eliminated the need of sludge recycling. The stoichiometry of anammox reaction was maintained for more than 5 months under non-sterile conditions. The process was not limited by substrates availability unless quite low N concentration (<5 mg/L) achieving >93% removal efficiency. In mass balances, >80% of the potential N conversion activity was achieved (2920 mg-N/kg-pellet/d). In addition, the immobilized bacteria were resilient to inhibition at high nitrite concentrations (244-270 mg-N/L).

Thermochemical conversion of livestock wastes: Carbonization of swine solids

Slow pyrolysis or carbonization promotes the conversion of animal manures such as swine manure into charcoal. In this paper, the carbonizing kinetics of swine solids taken from different treatment stages were investigated with a thermogravimetric analyzer. Compared to their biologically stabilized counterpart (lagoon sludge) with an activation energy of 160 kJ mol(-1), the activation energies for fresh swine solid samples such as homogenized flushed manure and dewatered solids were much lower between 92 and 95 kJ mol(-1). Compared to the kinetics of first order decomposition of cellulose, the pyrolytic decomposition of the swine manures were more complex with the reaction orders varying at 3.7 and 5.0. The two different mathematical methods employed in this paper yielded the similar values of activation energy (E) and pre-exponential factor (A), confirming the validity of these methods. The results of this study provide useful information for development of farm-scale swine solid carbonization process.

EXTRACTION OF SOLUBLE PHOSPHORUS FROM SWINE WASTEWATER

Manure phosphorus (P) in excess of the assimilative capacity of land available on farms is an environmental concern often associated with confined livestock production. A wastewater treatment process was developed for removal of phosphorus from livestock wastewater. It includes nitrification of wastewater to remove ammonia and carbonate buffers, and increasing the pH of the nitrified wastewater by adding an alkaline earth metal-containing compound to precipitate phosphorus. Since ammonia nitrogen has been mostly converted to nitrate, increased pH does not result in significant gaseous nitrogen loss. The amount of phosphorus removed, and consequently the N:P ratio of the effluent, can be adjusted in this process to match specific crop needs or remediate sprayfields. In addition to the phosphorus removal aspect, the high pH used in the process destroys pathogens in liquid swine manure. The final product is calcium phosphate, which has the potential to be reused as fertilizer or processed to produce phosphate concentrates.

Constructed wetlands for treatment of swine wastewater from an anaerobic lagoon

Animal waste management is a national concern that demands effective and affordable methods of treatment. We investigated constructed wetlands from 1993 through 1997 at a swine production facility in North Carolina for their effectiveness in treatment of swine wastewater from an anaerobic lagoon. We used four wetland cells (3.6 U 33.5 m) with two cells connected in series. The cells were constructed by removing topsoil, sealing cell bottoms with 0.30 m of compacted clay, and covering with 0.25 m of loamy sand topsoil. One set of cells was planted with bulrushes (Scirpus americanus, Scirpus cyperinus, and Scirpus validus) and rush (Juncus effusus). The other set of cells was planted with bur–reed (Sparganium americanum)and cattails (Typha angustifolia and Typha latifolia). Wastewater flow and concentrations were measured at the inlet of the first and second cells and at the exit of the second cell for both the bulrush and cattail wetlands. Nitrogen was effectively removed at mean monthly loading rates of 3 to 40 kg N ha –1 day –1 ; removals were generally >75% when loadings were <25 kg ha –1 day –1 . In contrast, P was not consistently removed. Neither plant growth nor plant litter/soil accumulation was a major factor in N removal after the loading rates exceeded 10 kg N ha –1 day –1 . However, the soil–plant–litter matrix was important because it provided carbon and reaction sites for denitrification, the likely major treatment component. Soil Eh (oxidative/reductive potential) values were in the reduced range (<300 mV), and nitrate was generally absent from the wetlands. Furthermore, the wetlands had the capacity to remove more nitrate–N according to denitrification enzyme activity determinations. Our results show that constructed wetlands can be very effective in the removal of N from anaerobic lagoon–treated swine wastewater. However, wetlands will need to be augmented with some form of enhanced P removal to be effective in both P and N treatments at high loading rates.

Enhanced solid-liquid separation of dairy manure with natural flocculants.

The aim of this study was to determine the effectiveness of natural flocculants to reduce solids and nutrient loads in dairy cow wastewater using solid-liquid separation; chitosan was used as a model. Its use efficiency and optimum application rate were determined using flushed dairy cow manure of varied strengths - 0.4%, 0.8%, 1.6%, and 3.2% total solids (TS) content. Treatments consisted of nine rates of chitosan. The flocculated manure was dewatered using 1-mm and 0.25-mm screens. Separation by screening alone was not effective; average efficiencies were about 60% for total suspended solids (TSS), 22% for total Kjeldahl nitrogen (TKN), and 26% for total phosphorus (TP). Mixing with chitosan before screening substantially increased separation. At optimum chitosan rate (0.5g/L for the highest strength effluent), separation efficiencies were >95% for TSS, >73% for TKN, and >54% for TP. The results of this study indicate that natural flocculants such as chitosan are useful for the solid-liquid separation treatment of livestock wastewater.

Long-term preservation of anammox bacteria

Deposit of useful microorganisms in culture collections requires long-term preservation and successful reactivation techniques. The goal of this study was to develop a simple preservation protocol for the long-term storage and reactivation of the anammox biomass. To achieve this, anammox biomass was frozen or lyophilized at two different freezing temperatures (−60°C and in liquid nitrogen (−200°C)) in skim milk media (with and without glycerol), and the reactivation of anammox activity was monitored after a 4-month storage period. Of the different preservation treatments tested, only anammox biomass preserved via freezing in liquid nitrogen followed by lyophilization in skim milk media without glycerol achieved stoichiometric ratios for the anammox reaction similar to the biomass in both the parent bioreactor and in the freshly harvested control treatment. A freezing temperature of −60°C alone, or in conjunction with lyophilization, resulted in the partial recovery of the anammox bacteria, with an equal mixture of anammox and nitrifying bacteria in the reactivated biomass. To our knowledge, this is the first report of the successful reactivation of anammox biomass preserved via sub-zero freezing and/or lyophilization. The simple preservation protocol developed from this study could be beneficial to accelerate the integration of anammox-based processes into current treatment systems through a highly efficient starting anammox biomass.

Carbon mineralization in two ultisols amended with different sources and particle sizes of pyrolyzed biochar.

Biochar produced during pyrolysis has the potential to enhance soil fertility and reduce greenhouse gas emissions. The influence of biochar properties (e.g., particle size) on both short- and long-term carbon (C) mineralization of biochar remains unclear. There is minimal information on the potential effects of biochar particle sizes on their breakdowns by soil microorganism, so it is unknown if the particle size of biochar influences C mineralization rate and/or stability in soils. In order to evaluate the effect of different sources (BS) and particle sizes (BF) of biochar on C loss and/or stability in soils, an incubation study on C mineralization of different biochar sources and particle sizes was established using two soils (ST): Norfolk soil (fine loamy, kaolinitic, thermic, typic Kandiudults) and Coxville soil (fine loamy kaolinitic, thermic, Paleaquults). In separate incubation vessels, these soils were amended with one of two manure-based biochars (poultry litters, PL; swine solids, SS) or one of two lignocellulosic-based biochars (switchgrass, SG; pine chips, PC) which were processed into two particle sizes (dust, <0.42 mm; pellet, >2 mm). The amount of CO2 evolved varied significantly between soils (p≤0.0001); particle sizes (p≤0.0001) and the interactions of biochar source (p≤0.001) and forms of biochars (p≤0.0001) with soil types. Averaged across soils and sources of biochar, CO2-C evolved from dust-sized biochar (281 mg kg(-1)) was significantly higher than pellet-sized biochar (226 mg kg(-1)). Coxville soils with SS biochar produced the greatest average CO2-C of 428 mg kg(-1) and Norfolk soils with PC had the lowest CO2-C production (93 mg kg(-1)). Measured rates of carbon mineralization also varied with soils and sources of biochar (Norfolk: PL>SS>SG≥PC; Coxville: PC>SG>SS>PL). The average net CO2-C evolved from the Coxville soils (385 mg kg(-1)) was about threefold more than the CO2-C evolved from the Norfolk soils (123 mg kg(-1)). Our results suggest different particle sizes and sources of biochar as well as soil type influence biochar stability.

Prospects for phosphorus recovery from poultry litter

Land disposal of poultry litter is an environmental concern often associated to excess phosphorus (P) in soils and potential water pollution in regions with intense poultry production. Although poultry litter can be moved off the farm and traded as fertilizer, its transportation becomes less economical with increasing distances from the farm. Thus, new litter management alternatives are needed to reduce the environmental impact of P litter application to land. This paper summarizes established and emerging alternative technologies in the U.S. that facilitate handling, concentration, and transporting of litter P. Furthermore, it examines the potential integration of technologies into poultry litter management systems that could reduce poultry litter volume and increase P content in litter byproducts. The adoption of alternative technologies may encourage new opportunities to produce bio-energy, fertilizer, and other valuable P byproducts from poultry litter while reducing environmental impact and promoting sustainable poultry production.