Matias B. Vanotti

Development of a second-generation environmentally superior technology for treatment of swine manure in the USA

New swine waste management systems in North Carolina need to meet high performance standards of an environmentally superior technology (EST) regarding nitrogen, phosphorus, heavy metals, pathogens, ammonia and odor emissions, and remain affordable and simple to operate. The objective of this study was to develop a second-generation treatment system that can achieve high EST standards at reduced costs. The system used solids separation, nitrification/denitrification and phosphorus removal/disinfection, and was demonstrated at full-scale on a 5145-head swine farm during three production cycles (15-months). Removal efficiencies were: 98% suspended solids, 97% ammonia, 95% phosphorus, 99% copper and zinc, 99.9% odors, and 99.99% pathogens. The system met EST standards at 1/3 the cost of the previous version. Animal health and productivity were enhanced; hog sales increased 32,900 kg/cycle (5.6%). These results demonstrated that: (1) significant cost reductions were achieved by on-farm implementation and continued engineering improvements, and (2) the new waste management system substantially benefited livestock productivity.

Improved nitrogen treatment by constructed wetlands receiving partially nitrified liquid swine manure

Denitrification is more desirable than ammonia volatilization for nitrogen removal from constructed wetlands treating animal manure but is limited by the availability of nitrate/nitrite. The research objective was to determine if partial nitrification of swine wastewater prior to wetland application affects the nitrogen removal and ammonia volatilization from constructed wetlands. From September 2000 through November 2001, partially nitrified and unaltered swine wastewater from an anaerobic waste lagoon were applied to two parallel sets of constructed wetlands (3.6 � /67 m) in North Carolina, USA. Constructed wetlands were more efficient at removing total nitrogen from partially nitrified (64 and 78%) than from unaltered wastewater (32 and 68%). Both wetlands were effective in removing nitrate/nitrite from partially nitrified wastewater. However, the Schoenoplectus -dominated wetland was more effective than the Typha-Echinochloa dominated wetland in removing total (85 vs. 61%) and ammoniacal nitrogen (91 vs. 52%) from both types of wastewater. Only one of eight tests showed significant evidence of ammonia volatilization (2.1 mg nitrogen m � 2 h � 1 ) when the wastewater was partially nitrified. A correlation (r 2 � /33%) between ammonia-nitrogen volatilization and ammoniacal nitrogen concentration suggested that partial nitrification reduced ammonia volatilization because it lowered ammoniacal nitrogen of the wastewater. # 2003 Elsevier Science B.V. All rights reserved.

Anammox sludge immobilized in polyvinyl alcohol (PVA) cryogel carriers

This study evaluated the use of PVA cryogels to encapsulate slow-growing anammox bacteria for deammonification treatment of wastewater. The cryogel pellets were prepared by freezing-thawing at -8 °C. On average, pellets contained 11.8 mg-TSS/g-pellet of enriched anammox sludge NRRL B-50286 (Candidatus Brocadia caroliniensis) in 4-mm cubes. They were tested with synthetic and partially nitrified swine wastewater using continuous stirred-tank reactors packed at 20% (w/v). The immobilized gel was retained inside the reactor by a screen that eliminated the need of sludge recycling. The stoichiometry of anammox reaction was maintained for more than 5 months under non-sterile conditions. The process was not limited by substrates availability unless quite low N concentration (<5 mg/L) achieving >93% removal efficiency. In mass balances, >80% of the potential N conversion activity was achieved (2920 mg-N/kg-pellet/d). In addition, the immobilized bacteria were resilient to inhibition at high nitrite concentrations (244-270 mg-N/L).

Thermochemical conversion of livestock wastes: Carbonization of swine solids

Slow pyrolysis or carbonization promotes the conversion of animal manures such as swine manure into charcoal. In this paper, the carbonizing kinetics of swine solids taken from different treatment stages were investigated with a thermogravimetric analyzer. Compared to their biologically stabilized counterpart (lagoon sludge) with an activation energy of 160 kJ mol(-1), the activation energies for fresh swine solid samples such as homogenized flushed manure and dewatered solids were much lower between 92 and 95 kJ mol(-1). Compared to the kinetics of first order decomposition of cellulose, the pyrolytic decomposition of the swine manures were more complex with the reaction orders varying at 3.7 and 5.0. The two different mathematical methods employed in this paper yielded the similar values of activation energy (E) and pre-exponential factor (A), confirming the validity of these methods. The results of this study provide useful information for development of farm-scale swine solid carbonization process.

EXTRACTION OF SOLUBLE PHOSPHORUS FROM SWINE WASTEWATER

Manure phosphorus (P) in excess of the assimilative capacity of land available on farms is an environmental concern often associated with confined livestock production. A wastewater treatment process was developed for removal of phosphorus from livestock wastewater. It includes nitrification of wastewater to remove ammonia and carbonate buffers, and increasing the pH of the nitrified wastewater by adding an alkaline earth metal-containing compound to precipitate phosphorus. Since ammonia nitrogen has been mostly converted to nitrate, increased pH does not result in significant gaseous nitrogen loss. The amount of phosphorus removed, and consequently the N:P ratio of the effluent, can be adjusted in this process to match specific crop needs or remediate sprayfields. In addition to the phosphorus removal aspect, the high pH used in the process destroys pathogens in liquid swine manure. The final product is calcium phosphate, which has the potential to be reused as fertilizer or processed to produce phosphate concentrates.

Enhanced solid-liquid separation of dairy manure with natural flocculants.

The aim of this study was to determine the effectiveness of natural flocculants to reduce solids and nutrient loads in dairy cow wastewater using solid-liquid separation; chitosan was used as a model. Its use efficiency and optimum application rate were determined using flushed dairy cow manure of varied strengths - 0.4%, 0.8%, 1.6%, and 3.2% total solids (TS) content. Treatments consisted of nine rates of chitosan. The flocculated manure was dewatered using 1-mm and 0.25-mm screens. Separation by screening alone was not effective; average efficiencies were about 60% for total suspended solids (TSS), 22% for total Kjeldahl nitrogen (TKN), and 26% for total phosphorus (TP). Mixing with chitosan before screening substantially increased separation. At optimum chitosan rate (0.5g/L for the highest strength effluent), separation efficiencies were >95% for TSS, >73% for TKN, and >54% for TP. The results of this study indicate that natural flocculants such as chitosan are useful for the solid-liquid separation treatment of livestock wastewater.

Long-term preservation of anammox bacteria

Deposit of useful microorganisms in culture collections requires long-term preservation and successful reactivation techniques. The goal of this study was to develop a simple preservation protocol for the long-term storage and reactivation of the anammox biomass. To achieve this, anammox biomass was frozen or lyophilized at two different freezing temperatures (−60°C and in liquid nitrogen (−200°C)) in skim milk media (with and without glycerol), and the reactivation of anammox activity was monitored after a 4-month storage period. Of the different preservation treatments tested, only anammox biomass preserved via freezing in liquid nitrogen followed by lyophilization in skim milk media without glycerol achieved stoichiometric ratios for the anammox reaction similar to the biomass in both the parent bioreactor and in the freshly harvested control treatment. A freezing temperature of −60°C alone, or in conjunction with lyophilization, resulted in the partial recovery of the anammox bacteria, with an equal mixture of anammox and nitrifying bacteria in the reactivated biomass. To our knowledge, this is the first report of the successful reactivation of anammox biomass preserved via sub-zero freezing and/or lyophilization. The simple preservation protocol developed from this study could be beneficial to accelerate the integration of anammox-based processes into current treatment systems through a highly efficient starting anammox biomass.

EFFECTIVENESS OF LIQUID-SOLID SEPARATION FOR TREATMENT OF FLUSHED DAIRY MANURE: A CASE STUDY

Sunny Day Farm was the home of the highest producing registered Jersey herd in the world at the time this study was conducted. The cows are housed in a freestall barn and manure is removed from the barn using a flush system. The manure treatment system on this farm includes the following components in series: an inclined stationary screen separator, a two–chambered settling basin, and a lagoon. Samples were taken to quantify the performance of the existing manure treatment system. The inclined stationary screen separator removed 60.9% of the total solids, 62.8% of the volatile solids, 49.2% of the TKN, 52.2% of the organic–N, and 53.1% of the total P. The complete on–farm manure treatment system removed 93.0% of the TS, 95.6% of the VS, 74.0% of the TKN, 91.1% of the organic–N, and 86.1% of the total P. In addition, settling experiments were carried out with flushed manure (unscreened) and effluent from the mechanical separator (screened) to determine how well settling of dairy manure could be enhanced with a polymer (PAM) and aluminum sulfate. Addition of 250 to 400 mg PAM/L to screened and unscreened dairy manure significantly increased the removal of total and volatile solids, organic–N, total P, Cu, and Zn. The optimum amount of PAM to add was 300 mg/L for screened and unscreened manure. Settling of flushed dairy manure for 60 min following an application of 300 mg PAM/L removed 76.1% of the TS, 80.3% of the VS, 80.8% of the COD, 45.7% of the TKN, 72.3% of the organic–N, and 61.8% of the total P. The largest amount of TKN and total P was removed by a two–stage separation process that combined the stationary inclined screen separator followed by gravity settling with a polymer or aluminum sulfate. Enhancing the gravity stage with 300 mg PAM/L removed 71.1% of the TKN and 86.0% of the P. Application of 3,194 mg alum/L removed 71.1% of the TKN and 99.6% of the total P.

Prospects for phosphorus recovery from poultry litter

Land disposal of poultry litter is an environmental concern often associated to excess phosphorus (P) in soils and potential water pollution in regions with intense poultry production. Although poultry litter can be moved off the farm and traded as fertilizer, its transportation becomes less economical with increasing distances from the farm. Thus, new litter management alternatives are needed to reduce the environmental impact of P litter application to land. This paper summarizes established and emerging alternative technologies in the U.S. that facilitate handling, concentration, and transporting of litter P. Furthermore, it examines the potential integration of technologies into poultry litter management systems that could reduce poultry litter volume and increase P content in litter byproducts. The adoption of alternative technologies may encourage new opportunities to produce bio-energy, fertilizer, and other valuable P byproducts from poultry litter while reducing environmental impact and promoting sustainable poultry production.

Water quality improvements of wastewater from confined animal feeding operations after advanced treatment.

Current trends of animal production concentration and new regulations promote the need for environmentally safe alternatives to land application of liquid manure. These technologies must be able to substantially remove nutrients, heavy metals, and emissions of ammonia and odors and disinfect the effluent. A new treatment system was tested full-scale in a 4360-swine farm in North Carolina to demonstrate environmentally superior technology (EST) that could replace traditional anaerobic lagoon treatment. The system combined liquid-solids separation with nitrogen and phosphorus removal processes. Water quality was monitored at three sites: (i) the treatment plant as the raw manure liquid was depurated in the various processes, (ii) the converted lagoon as it was being cleaned up with the treated effluent, and (iii) an adjacent traditional anaerobic lagoon. The treatment plant removed 98% of total suspended solids (TSS), 76% of total solids (TS), 100% of 5-d biochemical oxygen demand (BOD(5)), 98% of total Kjeldahl nitrogen (TKN) and NH(4)-N, 95% of total phosphorus (TP), 99% of Zn, and 99% of Cu. The quality of the liquid in the converted lagoon improved rapidly as cleaner effluent from the plant replaced anaerobic lagoon liquid. The converted lagoon liquid became aerobic (dissolved oxygen, 6.95 mg L(-1); Eh, 342 mv) with the following mean reductions in the second year of the conversion: 73% of TSS, 40% of TS, 77% of BOD(5), 85% of TKN, 92% of NH(4)-N, 38% of TP, 37% of Zn, and 39% of Cu. These findings overall showed that EST can have significant positive impacts on the environment and on the livestock industries.