Barbara H. Kenny

Stator- and rotor-flux-based deadbeat direct torque control of induction machines

A new deadbeat type of direct torque control is proposed, analyzed and experimentally verified in this paper. The control is based on stator and rotor flux as state variables. This choice of state variables allows a graphical representation which is transparent and insightful. The graphical solution shows the effects of realistic considerations such as voltage and current limits. A position and speed sensorless implementation of the control, based on the self-sensing signal injection technique, is also demonstrated experimentally for low speed operation. The paper first develops the new, deadbeat DTC methodology and graphical representation of the new algorithm. It then evaluates feasibility via simulation and experimentally demonstrates performance of the new method with a laboratory prototype including the sensorless methods.

Control of a high-speed flywheel system for energy storage in space applications

A novel control algorithm for the charge and discharge modes of operation of a flywheel energy storage system for space applications is presented. The motor control portion of the algorithm uses sensorless field oriented control with position and speed estimates determined from a signal injection technique at low speeds and a back electromotive force technique at higher speeds. The charge and discharge portion of the algorithm use command feedforward and disturbance decoupling, respectively, to achieve fast response with low gains. Simulation and experimental results are presented demonstrating the successful operation of the flywheel control up to the rated speed of 60 000 r/min.

Design aspects of a high speed permanent magnet synchronous motor / generator for flywheel applications

This paper presents aspects of the design solution for a high speed, high efficiency permanent magnet machine used as a motor/generator (M/G) unit in a flywheel energy storage system. The motor is operated in a vacuum with passive cooling; thus the right choice of permanent magnet properties and ability to withstand demagnetization due to the temperature variation and armature reaction is important for the M/G design. Additionally, the M/G is operated with magnetic bearings so radiation is the only heat transfer method for rotor losses. Because of that, special measures are directed toward reducing the rotor losses. Analytical design results obtained by using a commercial motor design software package are presented. An investigation of the armature reaction and magnet demagnetization is performed using the magnetic circuit method and 2D finite element analysis (FEA). The results of the transient 2D FEA are presented. The value of the axial force applied to the rotor due to the stator slots skew as a function of stator current is determined using 3D FEA simulation. The final design results in good torque performance over the entire operating range

A flywheel energy storage system demonstration for space applications

A novel control algorithm for the charge and discharge modes of operation of a flywheel energy storage system for space applications is presented. The motor control portion of the algorithm uses sensorless field oriented control with position and speed estimates determined from a signal injection technique at low speeds and a back EMF technique at higher speeds. The charge and discharge portion of the algorithm use command feed-forward and disturbance decoupling, respectively, to achieve fast response with low gains. Simulation and experimental results are presented.

Integrated power and attitude control with two flywheels

Energy storage and attitude control are two distinct subsystems of the typical satellite. Energy storage is provided using batteries and active attitude control is accomplished with control moment gyroscopes or reaction wheels. A system mass savings can be achieved if these two subsystems are combined using multiple flywheels for simultaneous kinetic energy storage and momentum transfer. This paper develops, simulates, and experimentally demonstrates the control algorithms to accomplish integrated power and single-axis attitude control using two flywheels.

DC Bus Regulation with a Flywheel Energy Storage System

This paper describes the DC bus regulation control algorithm for the NASA flywheel energy storage system during charge, charge reduction and discharge modes of operation. The algorithm was experimentally verified with results given in a previous paper. This paper presents the necessary models for simulation with detailed block diagrams of the controller algorithm. It is shown that the flywheel system and the controller can be modeled in three levels of detail depending on the type of analysis required. The three models are explained and then compared using simulation results.

Single axis attitude control and DC bus regulation with two flywheels

A computer simulation of a flywheel energy storage single axis attitude control system is described. The simulation models hardware which will be experimentally tested in the future. This hardware consists of two counter rotating flywheels mounted to an airtable. The airtable allows one axis of rotational motion. An inertia DC bus coordinator is set forth that allows the two control problems, bus regulation and attitude control, to be separated. Simulation results are presented with a previously derived flywheel bus regulator (Kascak, 2001) and a simple PID attitude controller.

Demonstration of attitude control and bus regulation with flywheels

A flywheel energy storage device stores energy in a rotating mass. These devices can be used to perform the same function as traditional chemical batteries. In terms of the energy storage function, a flywheel system has significant advantages over chemical batteries: length of life, energy density, power density, and the capability of deep depth of discharge. Also, flywheels can be used to control the attitude of the spacecraft. This paper describes an experiment using two flywheels to simultaneously regulate a DC bus and provide single axis angle regulation on an air table. Models of the mechanical and electrical systems are developed, and simulations are run, then compared to experimental results. The correspondence of the simulations and experiments shows the sufficiency of the modeling of subsystems.

Filtering and Control of High Speed Motor Current in a Flywheel Energy Storage System

The NASA Glenn Research Center has been developing technology to enable the use of high speed flywheel energy storage units in future spacecraft for the last several years. An integral part of the flywheel unit is the three phase motor/generator that is used to accelerate and decelerate the flywheel. The motor/generator voltage is supplied from a pulse width modulated (PWM) inverter operating from a fixed DC voltage supply. The motor current is regulated through a closed loop current control that commands the necessary voltage from the inverter to achieve the desired current. The current regulation loop is the innermost control loop of the overall flywheel system and, as a result, must be fast and accurate over the entire operating speed range (20,000 RPM to 60,000 RPM) of the flywheel. The voltage applied to the motor is a high frequency PWM version of the DC bus voltage that results in the commanded fundamental value plus higher order harmonics. Most of the harmonic content is at the switching frequency and above. The higher order harmonics cause a rapid change in voltage to be applied to the motor that can result in large voltage stresses across the motor windings. In addition, the high frequency content in the motor causes sensor noise in the magnetic bearings that leads to disturbances for the bearing control. To alleviate these problems, a filter is used to present a more sinusoidal voltage to the motor/generator. However, the filter adds additional dynamics and phase lag to the motor system that can interfere with the performance of the current regulator. This paper will discuss the tuning methodology and results for the motor/generator current regulator and the impact of the filter on the control. Results at speeds up to 50,000 rpm are presented.