Walter Santiago

Control of a high-speed flywheel system for energy storage in space applications

A novel control algorithm for the charge and discharge modes of operation of a flywheel energy storage system for space applications is presented. The motor control portion of the algorithm uses sensorless field oriented control with position and speed estimates determined from a signal injection technique at low speeds and a back electromotive force technique at higher speeds. The charge and discharge portion of the algorithm use command feedforward and disturbance decoupling, respectively, to achieve fast response with low gains. Simulation and experimental results are presented demonstrating the successful operation of the flywheel control up to the rated speed of 60 000 r/min.

Integrated power and attitude control with two flywheels

Energy storage and attitude control are two distinct subsystems of the typical satellite. Energy storage is provided using batteries and active attitude control is accomplished with control moment gyroscopes or reaction wheels. A system mass savings can be achieved if these two subsystems are combined using multiple flywheels for simultaneous kinetic energy storage and momentum transfer. This paper develops, simulates, and experimentally demonstrates the control algorithms to accomplish integrated power and single-axis attitude control using two flywheels.

Inverter Output Filter Effect on PWM Motor Drives of a Flywheel Energy Storage System

NASA Glenn Research Center (GRC) has been involved in the research and development of high speed flywheel systems for small satellite energy storage and attitude control applications. One research and development area has been the minimization of the switching noise produced by the pulsed width modulated (PWM) inverter that drives the flywheel permanent magnet motor/generator (PM M/G). This noise can interfere with the flywheel M/G hardware and the system avionics hampering the full speed performance of the flywheel system. One way to attenuate the inverter switching noise is by placing an AC filter at the three phase output terminals of the inverter with the filter neutral point connected to the DC link (DC bus) midpoint capacitors. The main benefit of using an AC filter in this fashion is the significant reduction of the inverter s high dv/dt switching and its harmonics components. Additionally, common mode (CM) and differential mode (DM) voltages caused by the inverter s high dv/dt switching are also reduced. Several topologies of AC filters have been implemented and compared. One AC filter topology consists of a two-stage R-L-C low pass filter. The other topology consists of the same two-stage R-L-C low pass filter with a series connected trap filter (an inductor and capacitor connected in parallel). This paper presents the analysis, design and experimental results of these AC filter topologies and the comparison between the no filter case and conventional AC filter.

Filtering and Control of High Speed Motor Current in a Flywheel Energy Storage System

The NASA Glenn Research Center has been developing technology to enable the use of high speed flywheel energy storage units in future spacecraft for the last several years. An integral part of the flywheel unit is the three phase motor/generator that is used to accelerate and decelerate the flywheel. The motor/generator voltage is supplied from a pulse width modulated (PWM) inverter operating from a fixed DC voltage supply. The motor current is regulated through a closed loop current control that commands the necessary voltage from the inverter to achieve the desired current. The current regulation loop is the innermost control loop of the overall flywheel system and, as a result, must be fast and accurate over the entire operating speed range (20,000 RPM to 60,000 RPM) of the flywheel. The voltage applied to the motor is a high frequency PWM version of the DC bus voltage that results in the commanded fundamental value plus higher order harmonics. Most of the harmonic content is at the switching frequency and above. The higher order harmonics cause a rapid change in voltage to be applied to the motor that can result in large voltage stresses across the motor windings. In addition, the high frequency content in the motor causes sensor noise in the magnetic bearings that leads to disturbances for the bearing control. To alleviate these problems, a filter is used to present a more sinusoidal voltage to the motor/generator. However, the filter adds additional dynamics and phase lag to the motor system that can interfere with the performance of the current regulator. This paper will discuss the tuning methodology and results for the motor/generator current regulator and the impact of the filter on the control. Results at speeds up to 50,000 rpm are presented.

Development of High-Power Hall Thruster Power Processing Units at NASA GRC

NASA GRC successfully designed, built and tested four different power processor concepts for high power Hall thrusters. Each design satisfies unique goals including the evaluation of a novel silicon carbide semiconductor technology, validation of innovative circuits to overcome the problems with high input voltage converter design, development of a direct-drive unit to demonstrate potential benefits, or simply identification of lessonslearned from the development of a PPU using a conventional design approach. Any of these designs could be developed further to satisfy NASAs needs for high power electric propulsion in the near future.

Single Phase Passive Rectification versus Active Rectification Applied to High Power Stirling Engines

Stirling engine converter s are being considered a s potential candidate s for high power energy conversion system s required by future NASA explorations missions. These types of engines typically contains two major moving parts, the displacer and the piston , in which a linear alternator is attached to the piston to pro duce a single phase sinusoidal waveform at a specific electric frequency. Since all Stirling engines per form at low electrical frequencies (less or equal to 100 Hz), space explorations missions that will employ these engines will be required to use DC powe r management and distribution (PMAD) system instead of an AC PMAD system to sa ve on space and weight . Therefore, to supply such DC power an AC to DC converter is connected to the Stirling engine. There are t wo types of AC to DC converters that can be emplo yed, a passive full bridge diode rectifier and an active switching full bridge rectifier. Due to the inherent line inductance of the Stirling Engine -Linear Alternator (SE -LA), their sinusoidal voltage and current will be phase shifted producing a power f actor below 1. In order to keep power the factor close to unity, both AC to DC converters topologies will implement power factor correction. This paper discusses these power factor correction methods as well as their impact on overall mass for expl oration applications . Simulation results on both AC to DC converters topologies with power factor correction as a function of output power and SE -LA line inductance impedance are presented and compared.