Benjamin P. Crawford

Laboratory scale evaluation of volatile organic compound emissions as indication of swine carcass degradation inside biosecure composting units.

Biosecure livestock mortality composting systems have been used to dispose of diseased livestock mortalities. In those types of system, visual inspection of carcass degradation is not possible and monitoring VOCs (volatile organic compounds) released by carcasses is a new approach to assess progress of the composting process. In this study, field-scale livestock mortality composting systems were simulated and a laboratory scale composting system with aerobic and anaerobic test units was designed to collect VOC samples from the headspace of decaying plant materials (70 g dry weight) and swine tissues (70 g dry weight) at controlled operating temperatures. Headspace samples were collected with SPME (solid phase microextraction) and analyzed by a GC-MS (gas chromatography-mass spectrometry) system. Among the 43 VOCs identified, dimethyl disulfide, dimethyl trisulfide, and pyrimidine were found to be marker compounds of the mortality composting process. These compounds were only found to be produced by decaying swine tissues but not produced by decaying plant materials. The highest marker VOC emissions were measured during the first three weeks, and VOCs were not detected after the 6th week of the process, which indicates degradation processes were completed and compost materials microbially stabilized (no additional VOC production). Results of respiration tests also showed that compost materials were stabilized. Results of this study can be useful for field-scale composting operations but more studies are needed to show the effects of size and aeration rate of the composting units.

Air Sampling and Analysis Method for Volatile Organic Compounds (VOCs) Related to Field-Scale Mortality Composting Operations

In biosecure composting, animal mortalities are so completely isolated during the degradation process that visual inspection cannot be used to monitor progress or the process status. One novel approach is to monitor the volatile organic compounds (VOCs) released by decaying mortalities and to use them as biomarkers of the process status. A new method was developed to quantitatively analyze potential biomarkers--dimethyl disulfide, dimethyl trisulfide, pyrimidine, acetic acid, propanoic acid, 3-methylbutanoic acid, pentanoic acid, and hexanoic acid--from field-scale biosecure mortality composting units. This method was based on collection of air samples from the inside of biosecure composting units using portable pumps and solid phase microextraction (SPME). Among four SPME fiber coatings, 85 microm CAR/PDMS was shown to extract the greatest amount of target analytes during a 1 h sampling time. The calibration curves had high correlation coefficients, ranging from 96 to 99%. Differences between the theoretical concentrations and those estimated from the calibration curves ranged from 1.47 to 20.96%. Method detection limits of the biomarkers were between 11 pptv and 572 ppbv. The applicability of the prepared calibration curves was tested for air samples drawn from field-scale swine mortality composting test units. Results show that the prepared calibration curves were applicable to the concentration ranges of potential biomaker compounds in a biosecure animal mortality composting unit.

Field scale evaluation of volatile organic compound production inside biosecure swine mortality composts

Emergency mortality composting associated with a disease outbreak has special requirements to reduce the risks of pathogen survival and disease transmission. The most important requirements are to cover mortalities with biosecure barriers and avoid turning compost piles until the pathogens are inactivated. Temperature is the most commonly used parameter for assessing success of a biosecure composting process, but a decline in compost core temperature does not necessarily signify completion of the degradation process. In this study, gas concentrations of volatile organic compounds (VOCs) produced inside biosecure swine mortality composting units filled with six different cover/plant materials were monitored to test the state and completion of the process. Among the 55 compounds identified, dimethyl disulfide, dimethyl trisulfide, and pyrimidine were found to be marker compounds of the process. Temperature at the end of eight weeks was not found as an indicator of swine carcass degradation. However, gas concentrations of the marker compounds at the end of eight weeks were found to be related to carcass degradation. The highest gas concentrations of the marker compounds were measured for the test units with the lowest degradation (highest respiration rates). Dimethyl disulfide was found to be the most robust marker compound as it was detected from all composting units in the eighth week of the trial. Concentration of dimethyl disulfide decreased from a range of 290-4340 ppmv to 6-160 ppbv. Dimethyl trisulfide concentrations decreased to a range of below detection limit to 430 ppbv while pyrimidine concentrations decreased to a range of below detection limit to 13 ppbv.

Evaluation of the biodegradability of animal carcasses in passively aerated bio-secure composting system

Composting livestock carcasses is a viable method for on-site treatment and disposal. Properly estimated carcass biodegradability is valuable for designing and controlling animal mortality composting systems. However, it is still difficult to assess the biodegradability inside composts. In this study, approximately 250kg of swine carcasses were composted in each of nine 2m X 2m weighable composting test units using three different envelope materials: corn silage, ground cornstalks, and ground oat straw. Total weight of compost material was measured monthly to observe the carcass decomposition trend with composting time. The most significant weight loss occurred during the first 6 weeks of composting. Biodegradability of the swine carcasses was estimated by comparing the mass of carcass remains after 16 weeks composting with the total carcass weight placed in the pile during the time of construction. Based on these results the influence of envelope material type on the biodegradability of swine carcasses was evaluated. The carcass decomposition within silage test units was only 66% of the initial carcass mass, while carcasses in cornstalk and oat straw test units decomposed 86% and 79% respectively.

Performance Evaluation of a Passively-Aerated Plastic-Wrapped Composting System Designed for Emergency Disposal of Swine Mortalities

Monitoring of a passively-aerated plastic-wrapped mortality composting system designed for emergency disposal of diseased swine highlighted the importance of the physical characteristics of materials used to envelop the carcasses. Inadequate moisture was a problem when using envelope materials such as ground cornstalks or straw having low density and high air-filled porosity. High O2 concentrations throughout these materials, and significantly higher moisture levels in the top layers than in the materials surrounding the carcasses, suggested significant air movement and transport of carcass moisture away from the carcasses, resulting in carcass desiccation and incomplete decay. Although internal temperatures and moisture levels in test units constructed with corn silage were much more favorable than in those constructed with cornstalks or straw, less carcass decomposition occurred. Settling and compaction, resulting in high bulk density and low air-filled porosity, caused low O2 concentrations that appeared to impair carcass decay in the silage test units.

Air sampling methods for VOCs related to field-scale biosecure swine mortality composting.

Monitoring specific volatile organic compounds (VOCs) as markers of biosecure carcass degradation is a promising method to test progress and completion of the composting process. The objective of this study was to test the feasibility of using existing aeration ducts in composting units as practical sampling locations. The secondary objective was to test the feasibility of using marker VOC concentrations in aeration ducts to elucidate information about airflow patterns inside composting units. Marker VOC concentrations were significantly higher in the upper aeration duct and this duct can typically be used to collect air samples instead of placing special air sampling probes inside the composting units. Occasionally, the airflow direction inside composting units can change. Marker VOC concentrations can be used to decide the airflow direction inside the composting units. In this study, higher VOC concentrations were measured from the upper aeration duct, and this duct was shown to be an outlet.

Qualitative Characterization of Volatile Compound Emissions during Biological Decomposition of Plant Materials using SPME-GC-MS

Composting is an alternative method of animal mortality disposal suitable for on-farm emergency containment of infectious diseases. Mortality composting can produce a complex variety of gases and some of them are known to be odorous. To date, relatively little is known about the makeup and temporal trends of organic gases and odors produced and emitted during composting processes. In this research, utilizing gas characterization for monitoring of the composting process was investigated. Emissions of volatile organic compounds (VOCs) and odors produced during composting of three carcass cover materials (corn stalks, oat straw and corn silage) were qualitatively studied at a laboratory scale set-up. Headspace samples were analyzed with multidimensional gas chromatography - mass spectrometry – olfactometry (MDGC-MS-O). Headspaces of decaying plant materials were tested using 85 µm Carboxen/polydimethylsiloxane (CAR/PDMS) SPME fiber. Aerobic and anaerobic conditions representing extremes of composting conditions were simulated to determine if composition of the gaseous byproducts can be used to evaluate aeration effectiveness. Volatile fatty acids (acetic, propanoic, isobutyic, butyric, isovaleric, valeric, hexanoic and heptanoic) were found as indicators of anaerobic decomposition of corn stalks and oat straw. The chemical makeup of gas and odor emissions was observed to decrease with compost age and was different for aerobic and anaerobic conditions. Chemical makeup and temporal trends in specific VOCs can be useful in non-invasive and indirect determination of the aeration status and completion of the composting process inside the biosecurity containment.

Identification and evaluation of VOCs evolved from warm season swine mortality composts

The intensive production of swine in Iowa (28.4 % of the U.S.A production) inevitably results in high amounts of piggery waste including animal carcasses. Composting is an environmentally sound and relatively inexpensive method to dispose swine mortalities especially when the carcasses are diseased. Measurement of VOC emissions is an alternative to test progress and completion of the process. In this study, diseased swine mortalities are composted in summer conditions of Central Iowa. Corn silage, oat straw and corn stalks are used as envelope materials. Once a week, air samples are collected from the center of test units and sampled with 85 µm Carboxen/ polydimethylsiloxane (CAR/PDMS) solid phase microextraction (SPME) fiber. Samples were analyzed using gas chromatography (GC) - mass spectrometry (MS). The objective of the study is to investigate the potential usage of VOCs as indicators of swine mortality degradation. It is found that nitrogen and sulfur containing compounds can be used as indicators of the composting process. Sulfur-containing compounds are detected from all test units. Nitrogen-containing compounds are detected from only corn silage test units. It is concluded that carcass degradation is incomplete in all of the test units. Carcass degradation in corn stalks and oat straw test units is better than corn silage test units. These results are supported with respiration rate results. Respiration rates of the remaining swine carcasses are found to be between 5-7 mg CO2-C g VS-1d-1 and swine carcasses are categorized as moderately unstable composts.

Stability evaluation of simulated plant and animal composts utilizing respiration rates and VOC emissions

Composting livestock carcasses is an economically and biologically safe method to convert carcasses into odorless, humus like material useful as a soil amendment. One of the key factors to determine the quality of the end product is stability. In this study, mortality composting is simulated using a laboratory set-up operating under aerobic and anaerobic conditions. 85 µm Carboxen/PDMS SPME fiber coating and 10 minutes sampling time are used to sample headspace of decaying plant (corn silage) and animal (shredded whole pig body) tissues. Compounds are separated and identified on a multidimensional gas chromatography-mass spectrometry-olfactometry (MDGC-MS-O) system. Sulfur containing compounds (methyl mercaptan, carbondisulfide, dimethyl disulfide, dimethyl trisulfide, 1,4-dimethyl tetra sulfide) and 1-H-indole and 3-methyl-1H-indole are found as indicators of decaying animal tissue. Peak area counts of these compounds show a decrease after eight week composting time. This trend in VOC emissions can be explained by decrease in the microbial activity and stabilization of the composts. These results are also supported with respirometric measurements. The measured respiration rates of aerobically composted animal tissues during 60 days are half of the respiration rates of fresh animal tissues. Also, a significant difference is observed in VOC emissions from plant and animal materials composted under aerobic and anaerobic conditions. The number of detected compounds during anaerobic decomposition is twice as much as the ones detected under aerobic decomposition. It can be concluded that monitoring VOC emissions can be a useful tool to estimate aeration status and completion of real life mortality composts.

Performance of a Bio-secure Emergency Composting System for Disposal of Swine Carcasses

A plastic-wrapped passively-ventilated composting system used by the Canadian Food Inspection Agency for bio-secure emergency disposal of poultry mortalities during an avian influenza outbreak in 2004, was adapted and field tested to determine its feasibility for emergency disposal of infectious swine carcasses. System performance was evaluated during triple-replicated 8-week long trials, and 10-day long lab-scale studies were carried out to supplement the field results. Treatment variables included season (warm or cool), type of envelope material (cornstalks, oat straw, corn silage, wood shavings, alfalfa hay, and soybean straw), and initial moisture content of the envelope materials (low< 20% w.b; moderate 40-65%). Performance variables included: final moisture content and leachate production; ability to sustain desirable internal O2 concentrations; % carcass (soft tissue) decomposition; and ability to attain and sustain pathogen-killing temperatures. Despite release of significant amounts of water from carcasses, and being wrapped in plastic sheeting, little leachate accumulation was observed and the moisture content of envelope materials was generally lower at the end of the trail than at the beginning. All materials, except corn silage, were able to maintain internal O2 concentrations of 10% or higher when air was supplied through flexible 10 cm diameter ducts spaced at 2m intervals. O2 concentrations in corn silage often dropped below 10% even though aeration ducts were spaced at 0.5m intervals. Corn silage demonstrated superior pathogen killing potential. Average daily temperatures in the carcass layer of silage test units during the first 30 days of composting (T30) exceeded 50 oC, and USEPA Class B criteria for pathogen reduction were achieved at 90% of monitored locations. T30 values for cornstalks, soybean straw, and alfalfa hay are about 40 oC, and Class B criteria were achieved in only 45-57% of monitored locations in the carcass layer. Wood shavings and oat straw had the worst temperature performance with T30 values of only about 30 oC, and a Class B success rate of about 35%. Mean soft tissue decomposition in the field was lowest in corn silage (72%), and highest in cornstalks and soybean straw (87% and 85% respectively).