Bibo Wang

Preparation of poly(vinyl alcohol) nanocomposites with molybdenum disulfide (MoS2): structural characteristics and markedly enhanced properties

As a graphene-like layered nano-material, molybdenum disulfide (MoS2) has gained much attention from the materials fields. In our research, MoS2/poly(vinyl alcohol) (PVA) nanocomposites are prepared by solvent blending method. The morphology, thermal properties, fire resistance properties and mechanical properties of the PVA/MoS2 nanocomposites are studied. MoS2 is homogeneously dispersed and partially exfoliated in the PVA matrix as indicated by X-ray diffraction (XRD) pattern, Fourier transform infrared spectroscopy (FTIR) and transmission electron microscopy (TEM) characterization. The thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC) results indicate improved the thermal decomposition temperature and the glass transition temperature (Tg). The thermal degradation temperature is increased by 20–40 °C. Meanwhile, the peak of heat release rate (pHRR) and total heat release (THR) are decreased by 33% and 20%, respectively. Storage modulus at 40 °C is increased by 28%, and the tensile strength is increased by 24% upon addition of 1 wt% and 5 wt% MoS2. The improvements in the thermal properties, fire resistance properties and mechanical properties of PVA nanocomposites are attributed to the good dispersion of MoS2, physical barrier effects of MoS2 and strong interactions between PVA and MoS2.

Effect of Cellulose Acetate Butyrate Microencapsulated Ammonium Polyphosphate on the Flame Retardancy, Mechanical, Electrical, and Thermal Properties of Intumescent Flame-Retardant Ethylene–Vinyl Acetate Copolymer/Microencapsulated Ammonium Polyphosphate/Polyamide-6 Blends

Ammonium polyphosphate (APP), a widely used intumescent flame retardant, has been microencapsulated by cellulose acetate butyrate with the aim of enhancing the water resistance of APP and the compatibility between the ethylene-vinyl acetate copolymer (EVA) matrix and APP. The structure of microencapsulated ammonium polyphosphate (MCAPP) was characterized by Fourier transform infrared spectroscopy (FTIR), X-ray photoelectron spectroscopy (XPS), scanning electron microscopy (SEM), and water contact angle (WCA). The flame retadancy and thermal stability were investigated by a limiting oxygen index (LOI) test, UL-94 test, cone calorimeter, and thermogravimetric analysis (TGA). The WCA results indicated that MCAPP has excellent water resistance and hydrophobicity. The results demonstrated that MCAPP enhanced interfacial adhesion, mechanical, electrical, and thermal stability of the EVA/MCAPP/polyamide-6 (PA-6) system. The microencapsulation not only imparted EVA/MCAPP/PA-6 with a higher LOI value and UL-94 rating but also could significantly improve the fire safety. Furthermore, the microencapsulated EVA/MCAPP/PA-6 composites can still pass the UL-94 V-0 rating after treatment with water for 3 days at 70 °C, indicating excellent water resistance. This investigation provides a promising formulation for the intumescent flame retardant EVA with excellent properties.

Novel organic–inorganic flame retardants containing exfoliated graphene: preparation and their performance on the flame retardancy of epoxy resins

In this work, a simple and efficient approach for the preparation of organic–inorganic hybrids flame retardants (FRs-rGO), aiming at improving the flame retardant efficiency was presented. The reduced graphite oxide (rGO) was incorporated into the flame retardants matrix by in situ sol–gel process, resulting in the formation of organic–inorganic hybrids flame retardants containing exfoliated rGO. The TEM results of FRs-rGO hybrids revealed that the rGO was previously exfoliated in the phosphorus and silicon containing FRs. Subsequently, the flame retardant (FRs-rGO) was incorporated into epoxy resins (EP). The previous exfoliation of rGO in the FRs allows rGO to be intimately mixed with epoxy resins, which can be confirmed by the TEM results of FRs-rGO/EP nanocomposites. With the incorporation of 5 wt% of FRs-rGO into EP, satisfied flame retardant grade (V0) and the LOI as high as 29.5 were obtained. The char residues of the FRs-rGO/EP nanocomposites were significantly increased in air as well as nitrogen atmosphere. Moreover, the peak heat release rate (pHRR) value of FRs-rGO/EP was significantly reduced by 35%, and the glass transition temperature (Tg) of FRs-rGO/EP nanocomposites shifted to higher temperature, compared to those of neat EP. The flame retardancy strategy of FRs-rGO combines condensed phase and gas phase flame retardant strategies such as the nanocomposites technique, phosphorus–silicon synergism systems in the condensed phase and DOPO flame retardant systems in the gas phase. Moreover, the flame retardants containing exfoliated graphene (FRs-rGO) provided a novel method to prepare organic–inorganic hybrids flame retardants and the as-prepared flame retardants exhibited high flame retardant efficiency.

Influence of g-C3N4 nanosheets on thermal stability and mechanical properties of biopolymer electrolyte nanocomposite films: a novel investigation.

A series of sodium alginate (SA) nanocomposite films with different loading levels of graphitic-like carbon nitride (g-C3N4) were fabricated via the casting technique. The structure and morphology of nanocomposite films were investigated by X-ray powder diffraction, Fourier transform infrared spectroscopy, scanning electron microscopy, and transmission electron microscopy. Thermogravimetric analysis results suggested that thermal stability of all the nanocomposite films was enhanced significantly, including initial thermal degradation temperature increased by 29.1 °C and half thermal degradation temperature improved by 118.2 °C. Mechanical properties characterized by tensile testing and dynamic mechanical analysis measurements were also reinforced remarkably. With addition of 6.0 wt % g-C3N4, the tensile strength of SA nanocomposite films was dramatically enhanced by 103%, while the Youngs modulus remarkably increased from 60 to 3540 MPa. Moreover, the storage modulus significantly improved by 34.5% was observed at loadings as low as 2.0 wt %. These enhancements were further investigated by means of differential scanning calorimetry and real time Fourier transform infrared spectra. A new perspective of balance was proposed to explain the improvement of those properties for the first time. At lower than 1.0 wt % loading, most of the g-C3N4 nanosheets were discrete in the SA matrix, resulting in improved thermal stability and mechanical properties; above 1.0 wt % and below 6.0 wt % content, the aggregation was present in SA host coupled with insufficient hydrogen bondings limiting the barrier for heat and leading to the earlier degradation and poor dispersion; at 6.0 wt % addition, the favorable balance was established with enhanced thermal and mechanical performances. However, the balance point of 2.0 wt % from dynamic mechanical analysis was due to combination of temperature and agglomeration. The work may contribute to a potential research approach for other nanocomposites.

Ternary graphene–CoFe2O4/CdS nanohybrids: preparation and application as recyclable photocatalysts

Graphene (Gr)-based binary Gr–CoFe2O4 and Gr–CdS or ternary Gr–CoFe2O4/CdS nanohybrids were prepared via a facile solvothermal strategy. It was encouraging to find that the ternary Gr–CoFe2O4/CdS nanohybrids exhibited the highest photocatalytic degradation ability (80%) among all the photocatalysts. The significant enhancement in photodegradation under 40 W daylight lamp irradiation was attributed to graphene acting as a “bridge”, where electrons generated from CoFe2O4 were transferred to CdS by graphene and finally led to separation of electrons and holes. Interestingly, neat CoFe2O4 resulted in increasing concentration of methylene blue (MB) as the irradiation time increased. The phenomenon was ascribed to adsorption of MB molecules on CoFe2O4 in the dark and desorption from the photocatalyst during irradiation, confirmed by our ingenious experiment. Digital photos of the Gr–CoFe2O4/CdS hybrids in an external magnetic field indicated that the ternary photocatalyst could be easily separated from aqueous solution. The recycle measurements of the photocatalyst revealed that the ternary nanohybrids exhibited acceptable photocatalytic stability due to unstable decoration. This work would provide a new insight into the construction of visible light-responsive and magnetic separable photocatalysts with high performances.

Aluminum hypophosphite microencapsulated to improve its safety and application to flame retardant polyamide 6

Aluminum hypophosphite (AHP) is an effective phosphorus-containing flame retardant. But AHP also has fire risk that it will decompose and release phosphine which is spontaneously flammable in air and even can form explosive mixtures with air in extreme cases. In this paper, AHP has been microencapsulated by melamine cyanurate (MCA) to prepare microencapsulated aluminum hypophosphite (MCAHP) with the aim of enhancing the fire safety in the procedure of production, storage and use. Meanwhile, MCA was a nitrogen-containing flame retardant that can work with AHP via the nitrogen-phosphorus synergistic effect to show improved flame-retardant property than other capsule materials. After microencapsulation, MCA presented as a protection layer inhibit the degradation of AHP and postpone the generation of phosphine. Furthermore, the phosphine concentration could be effectively diluted by inert decomposition products of MCA. These nonflammable decomposition products of MCA could separate phosphine from air delay the oxidizing reaction with oxygen and decrease the heat release rate, which imply that the fire safety of AHP has been improved. Furthermore, MCAHP was added into polyamide 6 to prepare flame retardant polyamide 6 composites (FR-PA6) which show good flame retardancy.

Comparative study on the thermal stability, flame retardancy and smoke suppression properties of polystyrene composites containing molybdenum disulfide and graphene

As a graphene-like layered nano-material, molybdenum disulfide (MoS2) has gained intensive attention from the materials fields. In our research, MoS2 and graphene sheets (GNS) were used as nanofillers to prepare polystyrene (PS) composites by masterbatch-melt blending. The morphology, thermal stability, fire resistance and smoke suppression properties of the PS composites were studied. The aim of our present study is to compare the effect of MoS2 and GNS on the thermal stability, fire resistance and smoke suppression properties of the PS composites. The cone test results indicate the PS/GNS composites exhibited superior flame retardance over PS/MoS2 composites. The results from TGA exhibits that the addition of MoS2 improved the thermal stability and char residues of the PS composites more obviously, When adding 3 wt% MoS2, T−5%, T−10% and T−50% of the composites are increased to 371, 390 and 428 °C, which are 39, 43 and 31 °C higher than those of PS/3% GNS composites. TG-IR results show that the main decomposition products of PS/MoS2 and PS/GNS composites are aromatic compounds and alkenyl units which are similar to those of pure PS. However, less flammable gas products are released relative to pure PS which further leads to the inhibition of smoke. The improvements in the thermal stability, fire resistance and smoke suppression properties of the PS composites are attributed to good dispersion, physical barrier effects of layered nanofillers and the presence of MoS2 which can promote char formation.

Hyper-branched polymer grafting graphene oxide as an effective flame retardant and smoke suppressant for polystyrene

A well-defined functionalized graphene oxide (FGO) grafted by hyper-branched flame retardant based on N-aminoethyl piperazine and phosphonate derivative was synthesized to reduce flammability and toxicity of polystyrene (PS). The chemical structure, morphological and thermal properties were characterized by Fourier transform infrared spectroscopy, X-ray diffraction, X-ray photoelectron spectroscopy, transmission electron microscopy and thermogravimetric analysis, respectively. Micro combustion calorimeter and steady state tube furnace were employed to evaluate the heat and non-heat fire hazards of PS nanocomposites. The incorporation of FGO into PS matrix effectively improved the flame retardancy and restrained the toxicity of the volatiles escaped, which is attributed to that the homogeneous dispersion of FGO in the PS matrix enhanced barrier effect that reduced peak heat release rate, total heat release and toxic gas release during combustion. Furthermore, PS-FGO nanocompsites obviously decreased the amount of flammable and toxic volatiles evolved, such as the aromatic compounds, carbonyl compounds, carbon monoxide, indicating suppressed fire hazards of the PS composites.

Silicon nanoparticle decorated graphene composites: preparation and their reinforcement on the fire safety and mechanical properties of polyurea

Reduced graphene oxide (rGO) was decorated with organic/inorganic nanoparticles through an in situ sol–gel process with various thicknesses. The presence of organic/inorganic nanoparticles made the rGO lipophilic, as evidenced by the good dispersion of the nanoparticles–rGO in dimethyl formamide solvent (DMF). The thickness of the nanoparticles–rGO could be varied by adjusting the amount of the silicane additive, as evidenced by the AFM results. The nanoparticles–rGO was then incorporated into polyurea in different ratios via in situ polymerization and the property enhancement of the nanocomposites was investigated. The TEM morphological study showed that, due to the good interfacial interaction between the nanoparticles–rGO and polyurea, nanoparticles–rGO was dispersed well in the polyurea matrix. Compared with the rGO, the nanoparticles could significantly improve the thermal stability and thermal conductivity of polyurea, implying that the good dispersion of rGO and the functional groups on the surface of rGO had a significant effect on the thermal stability and thermal conductivity of polyurea. The peak heat release rate (pHRR) of nanoparticles–rGO/polyurea nanocomposites was significantly reduced, which indicated that the combustible gas releasing rate of polyurea was reduced. Moreover, the storage modulus and tensile strength of the nanocomposites with 0.2 wt% have been enhanced by about 60% and 110% in comparison with those of neat polyurea, respectively. This simple and effective approach, decorating the rGO with organic/inorganic nanoparticles, is believed to offer possibilities for broadening the graphene applications in the polymer materials and make it possible to decorate the graphene with other functional groups and vary the aspect ratio of decorated graphene according to its application.

Graphitic carbon nitride/phosphorus-rich aluminum phosphinates hybrids as smoke suppressants and flame retardants for polystyrene

Graphitic carbon nitride/organic aluminum hypophosphites (g-C3N4/OAHPi) hybrids, i.e., CPDCPAHPi and CBPODAHPi, were synthesized by esterification and salification reactions, and then incorporated into polystyrene (PS) to prepare composites through a melt blending method. Structure and morphology characterizations demonstrated the successful synthesis of PDCPAHPi, BPODAHPi and their hybrids. The g-C3N4 protected OAHPi from external heat and thus improved the thermal stability of OAHPi. Combining g-C3N4 with OAHPi contributed to reduction in peak of heat release rate, total heat release and smoke production rate of PS matrix. Reduced smoke released has also been demonstrated by smoke density chamber testing. Additionally, introduction of the hybrids led to decreased release of flammable aromatic compounds. These properties improvement could be attributed to gas phase action and physical barrier effect in condensed phase: phosphorus-containing low-energy radicals generated from OAHPi effectively captured high-energy free-radicals evolved from PS; g-C3N4 nanosheets retarded the permeation of heat and the escape of volatile degradation products. Therefore, g-C3N4/OAHPi hybrids will provide a potential strategy to reduce the fire hazards of PS.