C. R. Stark

Evaluation of soybean meal source and particle size on broiler performance, nutrient digestibility, and gizzard development

Although there have been several reports concerning the effects of particle size of cereal grains on productive performance of poultry, there is limited information about the effects of soybean meal (SBM) particle size on broiler performance. The objective of the present experiments was to evaluate the effects of SBM source and particle size on broiler performance, gizzard weight, and nutrient digestibility. The first experiment was a 2 × 2 factorial arrangement of 2 SBM sources: expeller-extracted (ESBM) and solvent-extracted (SSBM), and 2 particle sizes: coarse grind, 971 µm, and fine grind, 465 µm. The second experiment was a 2 × 2 factorial arrangement of 2 ESBM particle sizes: coarse grind, 1,290 µm, and fine grind, 470 µm, and 2 corn particle sizes: coarse grind, 1,330 µm, and fine grind, 520 µm. In the first experiment, there was an interaction (P < 0.05) between SBM source and particle size on BW at 49 d of age. No differences in BW were observed when birds were fed coarse SSBM or ESBM, whereas birds fed diets containing fine ESBM exhibited lower BW than birds fed diets containing fine SSBM. In the second experiment, fine-grind ESBM (P < 0.05) and corn (P < 0.01) produced greater 19-d BW than did coarse grind. A significant interaction (P < 0.01) between ingredient type and particle size revealed that chicks fed coarse particles of corn or ESBM exhibited higher protein digestibility compared with chicks fed only fine particles. Corn particle size had a greater effect on gizzard weight than ESBM particle size. Birds fed diets that contained coarse corn had larger gizzards than birds fed fine corn (P < 0.01), but differences in gizzard weight were not observed when birds were fed coarse or fine ESBM. Particles greater than 1,300 µm depressed BW but improved protein digestibility.

Effects of feed form and dietary coarse ground corn on broiler live performance, body weight uniformity, relative gizzard weight, excreta nitrogen, and particle size preference behaviors

In this 14-d cage study, the effects of feed form (mash and crumble) and 6 coarse ground corn ( CC: ) inclusions [0, 10, 20, 30, 40, and 50% CC that replaced fine corn ( FC: )] on broiler live performance, BW uniformity, gizzard weight, excreta nitrogen, and particle size preference were investigated. The geometric mean diameter by mass ( DGW: ) of mash diets increased from 422 μm to 431, 471, 509, 542, and 640 μm, respectively, as the percentage of CC increased. Feed intake and BW were decreased by CC and mash at 7 d. Interactions between feed form and CC were observed for feed conversion ratio ( FCR: ) at 7 d of age (P < 0.01), and feed intake (P < 0.05), BW (P < 0.01), and gizzard weight (P < 0.01) at 14 d of age. Feed intake for all CC inclusions in crumble diets was similar and exceeded (P < 0.01) that of mash diets at 14 d. Among mash diets, the 10 and 30% CC feed intake was greater (P < 0.05) than 40 and 50% CC with 0 and 20% CC intermediate. Crumble diets produced a similar BW but greater 14-d BW than mash diets (P < 0.01). Within mash diets, 40 and 50% CC produced a smaller BW (P < 0.01). The FCR at 7 d of CC inclusions in crumble diets was improved (P < 0.01) versus the same CC in mash diets. Within mash diets, 40% CC performed poorer than 0, 10, 20, and 30% CC diets with 50% CC diet intermediate (P < 0.01). Crumble diets improved FCR at 14 d, but CC worsened FCR. Gizzard weight at 14 d was not affected by CC in crumble diets, while it increased with CC in mash diets (P < 0.01). Excreta nitrogen was increased (P < 0.01) by crumble diets. These data demonstrated that pelleting and crumbling reduced the impact of CC, produced a more consistent feed intake, and reduced selective feeding, and that CC stimulated gizzard weight in a linear manner in mash diets.

Effects of dietary coarsely ground corn and litter type on broiler live performance, litter characteristics, gastrointestinal tract development, apparent ileal digestibility of energy and nitrogen, and intestinal morphology

The objectives of this study were to evaluate the effects of the dietary inclusion of 2 coarsely ground corn (CC) levels (0 or 50%) in diets of broilers reared on 2 litter types (new wood shavings or used litter) on live performance, litter characteristics, gastrointestinal tract (GIT) development, apparent ileal digestibility (AID) of energy and nitrogen (N), and intestinal morphology. No interaction effects between CC level and litter type were observed on live performance. No litter effect was observed on live performance. Dietary inclusion of 50% CC increased BW at 35 d (P<0.01) and improved cumulative feed conversion ratio (FCR) at 35 and 49 d of age (P<0.01). The 50% CC treatment increased absolute and relative gizzard weight (P<0.01) and decreased jejunum unit weight (g/cm) (P<0.01). The new litter treatment (litter N) increased absolute and relative proventriculus weight (P<0.05) but did not affect gizzard weight. An interaction effect between CC level and litter type was observed for litter N, where the 50% CC treatment reduced litter N regardless of litter type (P<0.01), but litter N was reduced by new litter only among birds fed 0% CC (P<0.05). The 50% CC inclusion increased litter pH (P<0.05) and improved the AID of energy and N by 6.8% (P<0.01) and 3.5% (P<0.05), respectively. The 50% CC treatment increased jejunum villi tip width (P<0.05) and villi surface area (P<0.01), and decreased the muscularis layer thickness (P<0.01), whereas new litter increased jejunum villi and ileum villi height (P<0.05), jejunum villi surface area (P<0.01), and the ratio of jejunum villi height to crypt depth (P<0.01). This study showed that birds fed pelleted and screened diets containing 50% CC exhibited improved BW, FCR, and AID of energy and N, in conjunction with altered morphology of the GIT and intestinal mucosa. Litter type affected some GIT traits and functions but did not affect live performance.

Effect of dietary coarsely ground corn on broiler live performance, gastrointestinal tract development, apparent ileal digestibility of energy and nitrogen, and digesta particle size distribution and retention time

Dietary structural material has been reported to improve broiler live performance and gastrointestinal tract (GIT) function. In this 50 d cage study, the effects of coarsely ground corn (CC) inclusion on broiler live performance, GIT development, apparent ileal digestibility (AID) of energy and nitrogen (N), and digesta particle size distribution and retention time were investigated. This study included 3 CC inclusions (0, 25, and 50% fine corn [FC] replaced by CC), with 6 replicate cages of 10 birds per treatment. The feed conversion ratio (FCR) at 35 and 42 d was improved (P < 0.01) as the dietary inclusion of CC increased without effect on feed intake. The 50% CC diet increased absolute and relative gizzard weight at 42 d of age as compared to diets with 0 and 25% CC (P < 0.01). Dietary CC increased absolute proventriculus weight at 28 d of age (P < 0.05). A numerically lower gizzard digesta pH (P < 0.08) was observed at 28 d but not 42 d of age, and there was no difference in proventriculus, jejunum, or ileum digesta pH at 28 or 42 d of age. The 25 and 50% CC treatments increased the digesta retention time at 30 and 45 d of age (P < 0.05 and P < 0.01, respectively). The 25 and 50% CC treatments improved AID of energy by 7.1 and 8.2%, respectively, when compared with the 0% CC treatment, and they improved AID of N by 12.2 and 12.4%, respectively (P < 0.01). The digesta particles in the jejunum exhibited a similar distribution, with a dgw (geometric mean diameter by mass) of 218, 204, and 181 μm when 0, 25, of 50% CC diets were consumed, respectively. In conclusion, birds fed pelleted and screened diets that contained 25 and 50% CC exhibited increased BW, improved FCR, and increased AID of energy and N, which was probably due to enhanced gizzard development and greater digesta retention time.

Effects of trypsin inhibitor and particle size of expeller-extracted soybean meal on broiler live performance and weight of gizzard and pancreas

Soybean meal (SBM) is a co-product that remains after the oil is removed from whole soybeans by either solvent extraction or mechanically pressing soybeans using an expeller. Expeller-extracted soybean meal (ESBM) contains more fat and less protein than solvent-extracted soybean meal (SSBM), but has higher trypsin inhibitors (TI) that limit its inclusion in poultry diets. We hypothesized that increasing the particle size of ESBM could enhance chick tolerance to dietary TI. The experiment consisted of a 2 × 6 factorial arrangement of 2 ESBM particle sizes (coarse, 1,300 µm, and fine, 530 µm) and 6 TI levels (6, 9, 12, 15, 18, and 21 TIU/mg). A total of 672 male broiler chicks was randomly assigned among the 12 treatment combinations with 8 replicates per combination. The birds were provided with 1 kg/bird of starter diet in a crumble form. The pancreas and gizzard were excised and weighed at 16 d of age and organ weights relative to BW calculated. Feed consumption, BW, and feed conversion ratio (FCR) were determined at 7 and 14 d of age. Increasing TI level produced a quadratic effect (P < 0.01) on BW and FCR at 14 d of age. The best performance was obtained when chicks were fed diets containing ESBM at intermediate TI levels. Increasing the particle size of the ESBM from 530 to 1,300 µm improved BW and feed intake (P < 0.01) without affecting FCR. The relative weight of the pancreas increased linearly as TI level increased (P < 0.001). The results of this study indicated that chicks performed better when fed coarse ESBM at an intermediate TI level.

Elimination of Porcine Epidemic Diarrhea Virus in an Animal Feed Manufacturing Facility

Porcine Epidemic Diarrhea Virus (PEDV) was the first virus of wide scale concern to be linked to possible transmission by livestock feed or ingredients. Measures to exclude pathogens, prevent cross-contamination, and actively reduce the pathogenic load of feed and ingredients are being developed. However, research thus far has focused on the role of chemicals or thermal treatment to reduce the RNA in the actual feedstuffs, and has not addressed potential residual contamination within the manufacturing facility that may lead to continuous contamination of finished feeds. The purpose of this experiment was to evaluate the use of a standardized protocol to sanitize an animal feed manufacturing facility contaminated with PEDV. Environmental swabs were collected throughout the facility during the manufacturing of a swine diet inoculated with PEDV. To monitor facility contamination of the virus, swabs were collected at: 1) baseline prior to inoculation, 2) after production of the inoculated feed, 3) after application of a quaternary ammonium-glutaraldehyde blend cleaner, 4) after application of a sodium hypochlorite sanitizing solution, and 5) after facility heat-up to 60°C for 48 hours. Decontamination step, surface, type, zone and their interactions were all found to impact the quantity of detectable PEDV RNA (P < 0.05). As expected, all samples collected from equipment surfaces contained PEDV RNA after production of the contaminated feed. Additionally, the majority of samples collected from non-direct feed contact surfaces were also positive for PEDV RNA after the production of the contaminated feed, emphasizing the potential role dust plays in cross-contamination of pathogen throughout a manufacturing facility. Application of the cleaner, sanitizer, and heat were effective at reducing PEDV genomic material (P < 0.05), but did not completely eliminate it.

The effect of sieve agitators and dispersing agent on the method of determining and expressing fineness of feed materials by sieving

Research in both swine and poultry continue to investigate the optimal particle size for growth and gut health. Although researchers have reported the methods used to determine the particle size of the grain in a study, most reports have not provided details of the actual procedure. Although the standard method suggested adding both agitators and dispersing agents to facilitate the flow of material through the sieves there has been limited research as to whether these modifiers significantly change the particle size value. Researchers, laboratories, and feed mills that analyse samples without sieve agitators or a dispersing agent could overestimate the particle size and underestimate the distribution of the particles of a sample. Two experiments were conducted to determine the effect of adding sieve agitators and dispersing agent to the ANSI/ASAE S319.3 FEB03 ‘Method of Determining and Expressing Fineness of Feed Materials by Sieving’. The first experiment evaluated the effect of sieve agitator use and dispersing agent use on the geometric mean diameter (dgw) and geometric standard deviation (Sgw) of hammermill and roller mill corn samples. Whole corn was ground to produce samples that were classified as either coarse, medium, or fine. The second experiment evaluated the effect of sieve agitators, a dispersing agent, and the combination of agitators with a dispersing agent on dgw and Sgw of hammermill ground corn, wheat, and sorghum. The results of Expt 1 indicated that a decreased (P < 0.01) dgw resulted when agitators were added to the hammermill ground samples while a further decrease (P < 0.01) was observed due to the addition of the dispersing agent. The largest decrease in dgw was observed due to the addition of the dispersing agent. The addition of agitators to the roller mill samples only decreased the dgw of the medium grind sample. The dispersing agent decreased (P < 0.01) the dgw of roller mill samples. The addition of a dispersing agent consistently decreased the dgw of all the ground corn samples as compared with the standard method without modifiers. The results of Expt 2 were consistent with those of Expt 1 in that the addition of the dispersing agent and agitators decreased dgw values and appeared to have an additive effect in both corn and sorghum samples. The addition of a dispersing agent facilitated the flow of product through the sieves. The wider distribution (Sgw) indicated that a greater percentage of material flowed to the smaller sieves. The results of the experiments clearly showed the benefit of adding sieve agitators and a dispersing agent to facilitate the flow of material through the sieves, so that a better estimate of the micron diameter and particle size distribution could be achieved.

Pellet quality affects growth performance of nursery and finishing pigs

Two experiments were conducted to determine the effects of diet form (meal vs pellet) and amount of fines in pelleted feed on growth performance of nursery and finishing pigs. One hundred twenty-six weanling pigs, with an average initial body wt of 12.5 lb, were used in the 35-d nursery experiment. The same phase I diet (pelleted) was fed to all pigs for 7 d, then the pigs were switched to phase II diet treatments (d 7 to 35 postweaning). Treatments were the same phase II diet fed as: 1) meal; 2) screened pellets (fines removed); and 3) the screened pellets with 25% added fines. From d 7 to 21, average daily gain (ADG) tended to be greater for pigs fed pellets, and feed/gain (F/G) was improved by 14% when pigs were fed pelleted diets compared with those fed the meal diet. Also, pigs fed the screened pellets had a 7% improvement in F/G compared to pigs fed the pelleted diet with 25% fines. From d 7 to 35, pigs fed pelleted diets were 9% more efficient than pigs fed the meal diet. Also, pigs fed the pelleted diet with 25% added fines had 2.6% poorer F/G than pigs fed the diet with screened pellets. In the finishing experiment, 80 gilts (average initial body wt of 118 lb) were used to evaluate the effects of diet form and pellet fines on growth performance. Treatments were a common finishing diet fed as: 1) meal; 2) screened pellets; 3) pellets with 20% fines; 4) pellets with 40% fines; and 5) pellets with 60% fines. Pigs fed the meal diet or the diet with 60% fines tended to have decreased ADG compared to pigs fed the other pelleted diets. Pigs fed screened pellets had a 4.7% improvement in F/G compared with those fed the meal diet. However, increasing the amount of fines in the screened pellets diet resulted in a linear trend for poorer F/G. These results suggest that pelleting diets improved growth performance in nursery and finishing pigs; however, increasing amounts of pellet fines reduced the advantage of feeding a pelleted diet.; Swine Day, Manhattan, KS, November 18,1993

An evaluation of total starch and starch gelatinization methodologies in pelleted animal feed

The quantification of total starch content (TS) or degree of starch gelatinization (DG) in animal feed is always challenging because of the potential interference from other ingredients. In this study, the differences in TS or DG measurement in pelleted swine feed due to variations in analytical methodology were quantified. Pelleted swine feed was used to create 6 different diets manufactured with various processing conditions in a 2 × 3 factorial design (2 conditioning temperatures, 77 or 88°C, and 3 conditioning retention times, 15, 30, or 60 s). Samples at each processing stage (cold mash, hot mash, hot pelletized feed, and final cooled pelletized feed) were collected for each of the 6 treatments and analyzed for TS and DG. Two different methodologies were evaluated for TS determination (the AOAC International method 996.11 vs. the modified glucoamylase method) and DG determination (the modified glucoamylase method vs. differential scanning calorimetry [DSC]). For TS determination, the AOAC International method 996.11 measured lower TS values in cold pellets compared with the modified glucoamylase method. The AOAC International method resulted in lower TS in cold mash than cooled pelletized feed, whereas the modified glucoamylase method showed no significant differences in TS content before or after pelleting. For DG, the modified glucoamylase method demonstrated increased DG with each processing step. Furthermore, increasing the conditioning temperature and time resulted in a greater DG when evaluated by the modified glucoamylase method. However, results demonstrated that DSC is not suitable as a quantitative tool for determining DG in multicomponent animal feeds due to interferences from nonstarch transformations, such as protein denaturation.

Evaluation of litter type and dietary coarse ground corn inclusion on broiler live performance, gastrointestinal tract development, and litter characteristics

Two 49 d floor pen studies were conducted to evaluate the effects of litter type and dietary coarse ground corn (CC) inclusion on broiler live performance, gastrointestinal tract (GIT) development, and litter characteristics. Experiment 1 was a 2×2 factorial arrangement of 2 genders (male or female) and 2 CC levels (0 or 50%). From 15 to 35 d, the addition of CC decreased feed intake (P<0.01) and BW gain (P<0.05) of males but not females. The inclusion of CC decreased feed intake (P<0.01) and BW gain (P<0.01) from 0 to 49 d but improved adjusted feed conversion ratio (AdjFCR) from 35 to 49 d (P<0.05). Male broilers exhibited better live performance than females during the study as evidenced by greater feed intake (P<0.01) and BW gain (P<0.01), and improved FCR (P<0.01), but with increased mortality (P<0.05). The inclusion of CC increased relative gizzard weight (P<0.01) and decreased relative proventriculus weight (P<0.01) at 49 d. Experiment 2 was a 2×2 factorial arrangement of 2 CC levels (0 or 50%) and 2 litter types (ground old litter or new wood shavings litter). The inclusion of CC decreased feed intake throughout the experiment without affecting final BW when only males were used and improved FCR after 25 d (P<0.01). New litter improved FCR from 1 to 14 d (P<0.01). At 49 d, the birds fed the CC diet had reduced excreta nitrogen (P<0.05) and litter moisture (P<0.05). In conclusion, 50% CC inclusion initially produced negative effects on live performance that became positive as BW increased. The effects of CC became evident at an earlier age for males. New litter had only a marginal benefit on broiler live performance.