Cassandra K. Jones

Effects of fermented soybean meal and specialty animal protein sources on nursery pig performance.

In 2 experiments, 602 pigs were used to evaluate the effects of fish meal, fermented soybean meal, or dried porcine solubles on phase 2 nursery pig performance. In Exp. 1, nursery pigs (n = 252; PIC TR4 x 1050; 6.8 kg initial BW and 7 d after weaning) were fed: 1) a control diet containing no specialty protein sources and the control diet with 2) 5% fish meal, 3) 3.5% dried porcine solubles, 4) 6.0% fermented soybean meal, 5) a combination of 1.75% fermented soybean meal and 1.75% dried porcine solubles, or 6) a combination of 3.0% fermented soybean meal and 2.5% fish meal. There were 7 replications with 6 pigs per pen. Experimental diets were fed for 14 d, and then all pigs were fed a common diet without specialty protein sources for 14 d. From d 0 to 14, pigs fed dried porcine solubles alone or with fermented soybean meal had improved (P < 0.05) ADG and G:F compared with pigs fed all other diets. Overall (d 0 to 28), pigs fed dried porcine solubles had improved (P = 0.01) ADG (421 vs. 383 g) and G:F (0.77 vs. 0.73) compared with pigs fed the control diet and had improved (P = 0.03) G:F (0.77 vs. 0.74) compared with pigs fed the combination of fermented soybean meal and fish meal. In Exp. 2, nursery pigs (n = 350; PIC C22 x 1050; 6.1 kg initial BW and 7 d after weaning) were fed 1) a control diet containing no specialty protein sources and the control diet with 2) 3% fish meal, 3) 6% fish meal, 4) 3.75% fermented soybean meal, 5) 7.50% fermented soybean meal, 6) a combination of 1.88% fermented soybean meal and 1.88% dried porcine solubles, or 7) a combination of 3.75% fermented soybean meal and 3.75% dried porcine solubles. There were 10 replications with 5 pigs per pen. Experimental diets were fed from d 0 to 14, and then all pigs were fed a common diet without specialty protein sources for 21 d. From d 0 to 14, pigs fed increasing fish meal had increased (quadratic, P = 0.05) ADFI. Pigs fed increasing fermented soybean meal had improved (quadratic, P = 0.01) G:F. Pigs fed the combination of fermented soybean meal and dried porcine solubles had improved (P < 0.05) ADG and G:F compared with pigs fed diets containing fish meal and had improved (P < 0.05) ADG and ADFI compared with pigs fed diets containing fermented soybean meal. Overall (d 0 to 35), pigs fed diets with increasing amounts of fermented soybean meal had improved (quadratic, P = 0.03) G:F. Feeding nursery pigs diets containing dried porcine solubles, either alone or in combination with fermented soybean meal, can improve growth performance compared with those fed high concentrations of soybean meal or fish meal.

Efficacy of commercial enzymes in diets containing various concentrations and sources of dried distillers grains with solubles for nursery pigs.

In 2 experiments, 530 pigs were used to evaluate the effects of adding commercial enzymes to diets containing dried distillers grains with solubles (DDGS) on pig growth performance. In the first experiment, 180 pigs (9.0 kg initial BW) were fed a corn-soybean meal-based control diet, a diet containing 30% corn DDGS, or the 30% DDGS diet with 0.05% of enzyme A, B, or C. There were 6 pigs per pen and 6 pens per treatment. Overall (d 0 to 27), neither DDGS nor enzyme addition increased ADG and G:F. Pigs fed enzyme B had decreased (P < 0.05) ADG as a result of a tendency (P <or= 0.10) for decreased ADFI compared with control pigs or pigs fed DDGS without added enzyme. In Exp. 2, 350 pigs (11.0 kg initial BW) were fed 1 of 10 dietary treatments. Pigs were fed a control corn-soybean meal-based diet or the control diet containing 15 or 30% DDGS from 3 sources (corn, sorghum 1, or sorghum 2). Diets containing 30% DDGS were fed with or without the same enzyme (enzyme A) as Exp. 1. There were 5 pigs per pen and 7 pens per treatment. Overall (d 7 to 28), there were no (P > 0.10) enzyme x DDGS source interactions observed. Corn DDGS did not influence (P > 0.10) ADG, ADFI, or G:F. Sorghum DDGS reduced (P = 0.003) G:F, with no difference (P > 0.10) between sorghum DDGS sources. Adding the commercial enzyme to the 30% DDGS diets did not improve performance. In summary, feeding diets with sorghum DDGS resulted in poorer G:F with no change in ADG compared with feeding the control diet or diets containing corn DDGS. Adding the enzymes used in this study to corn-soybean meal-based diets containing 30% DDGS did not improve growth performance.

Efficacy of different commercial phytase enzymes and development of an available phosphorus release curve for Escherichia coli-derived phytases in nursery pigs

In 2 experiments, a total of 184 pigs (PIC, initial BW of 10.3 and 9.7 kg for Exp. 1 and 2, respectively) were used to develop an available P (aP) release curve for commercially available Escherichia coli-derived phytases. In both experiments, pigs were fed a corn-soybean meal basal diet (0.06% aP) and 2 diets with added inorganic P (iP) from monocalcium phosphate (Exp. 1: 0.075 and 0.15% aP; Exp. 2: 0.07 and 0.14% aP) to develop a standard curve. In Exp. 1, 100, 175, 250, or 500 phytase units (FTU)/kg of OptiPhos 2000 or 200, 350, 500, or 1,000 FTU/kg of Phyzyme XP were added to the basal diet. In Exp. 2, 250, 500, 750, or 1,000 FTU/kg of OptiPhos 2000; 500, 1,000, or 1,500 FTU/kg of Phyzyme XP; or 1,850 or 3,700 FTU/kg of Ronozyme P were added to the basal diet. One FTU was defined as the amount of enzyme required to release 1 µmol of iP per minute from sodium phytate at 37°C. For all phytase products, the manufacturer-guaranteed phytase activities were used in diet formulation. All diets were analyzed for phytase activity using both the Phytex and AOAC methods. Pigs were blocked by sex and BW and allotted to individual pens with 8 pens per treatment. Pigs were killed on d 21, and fibulas were collected and analyzed for bone ash. In both experiments, increasing iP improved (linear, P < 0.01) G:F and percentage bone ash. Pigs fed increasing OptiPhos had improved (Exp. 1: linear, P < 0.001; Exp. 2: quadratic, P < 0.001) percentage bone ash, as did pigs fed increasing Phyzyme XP (linear, P < 0.001). In Exp. 2, increasing Ronozyme P improved (quadratic, P < 0.01) percentage bone ash. Using analyzed values from the AOAC method and percentage bone ash as the response variable, an aP release curve was developed for up to 1,000 FTU/kg of E. coli-derived phytases (OptiPhos 2000 and Phyzyme XP) in P-deficient diets. The prediction equation was Y = -0.000000125X(2) + 0.000236X + 0.016, where Y = aP release (%) and X = analyzed phytase (FTU/kg) in the diet.

Characterizing growth and carcass composition differences in pigs with varying weaning weights and postweaning performance 1

The unprecedented increase in litter size over the last decade has led to a perceived increase in the number of fallback pigs (Sus scrofa). However, there is little peer-reviewed data available regarding the biological differences between fallback pigs and their normal cohorts. Therefore, the objective of this experiment was to identify differences in the biology and physiology, and thus the growth and metabolism, between pigs with varying weaning weights (WW) and postweaning performance. To accomplish this objective, a total of 120 barrows (PIC C22/C29 × 337) were used in growth and comparative slaughter experiments. Pigs were selected from a population of 960 weanling pigs to represent the 10% lightest, median, and heaviest pigs at weaning (n = 40 pigs per WW category). Eight pigs from each WW category were harvested on d 5 postweaning as the initial slaughter group (ISG). The remaining 96 barrows were housed in individual crates, fed ad libitum quantities of a common diet during a 27-d growth study, and were harvested on d 33 or 34 postweaning. After the completion of the live animal component of the experiment, pigs within each WW category were further stratified into the slowest, median, or fastest 33% ADG categories. This resulted in a total of 9 treatments in a nested design. Fallback pigs were designated as those belonging to the slowest ADG category from either the lightest or median WW categories. Data were analyzed using the GLIMMIX procedure of SAS with the fixed effects of WW category and WW(ADG). Although feed intake was maximized (P < 0.0001) by WW(ADG) category, feed efficiency was not different (P = 0.30). When equalized per unit of BW, WW(ADG) category greatly affected (P < 0.02) eviscerated carcass, organ, and metabolic BW, but not (P = 0.28) empty BW. There were no differences (P > 0.12) in tissue nutrient concentrations, ratios, or energy content among pigs in the growth experiment. All tissue deposition rates, which were calculated as the difference between tissue nutrient concentrations of the growth experiment and initial slaughter groups, were maximized (P < 0.0002) by WW(ADG), even when equalized per unit of BW. In conclusion, WW and ADG affect tissue accretion rates, but not feed efficiency or carcass composition in nursery pigs.

Factors affecting storage stability of various commercial phytase sources.

ABSTRACT: A 360-d study was performed to evalu-ate the effects of different environmental conditions on storage stability of exogenous phytases. Coated and un-coated products from 3 phytase sources [Ronozyme P (DSM Nutritional Products, Basel, Switzerland), Opti-Phos (Phytex LLC, Sheridan, IN), and Phyzyme (Dan-isco Animal Nutrition, Marlborough, UK)] were stored as pure forms, in a vitamin premix, or in a vitamin and trace mineral (VTM) premix. Pure products were stored at −18, 5, 23, and 37°C (75% humidity). Premix-es were stored at 23 and 37°C. Sampling was performed on d 0, 30, 60, 90, 120, 180, 270, and 360. Sampling of the pure products stored at −18 (lack of sample) and 5°C (because of mold growth) was discontinued after d 120. Stability was reported as the residual phytase activity (% of initial) at each sampling point. For the stability of the pure forms, all interactive and main ef-fects of the phytase product, coating, time, and storage temperature were significant ( P < 0.01), except for the time × coating interaction. When stored at 23°C or less, pure phytases retained at least 91, 85, 78, and 71% of their initial phytase activity at 30, 60, 90, and 120 d of storage, respectively. However, storing pure products at 37°C reduced (

Elimination of Porcine Epidemic Diarrhea Virus in an Animal Feed Manufacturing Facility

Porcine Epidemic Diarrhea Virus (PEDV) was the first virus of wide scale concern to be linked to possible transmission by livestock feed or ingredients. Measures to exclude pathogens, prevent cross-contamination, and actively reduce the pathogenic load of feed and ingredients are being developed. However, research thus far has focused on the role of chemicals or thermal treatment to reduce the RNA in the actual feedstuffs, and has not addressed potential residual contamination within the manufacturing facility that may lead to continuous contamination of finished feeds. The purpose of this experiment was to evaluate the use of a standardized protocol to sanitize an animal feed manufacturing facility contaminated with PEDV. Environmental swabs were collected throughout the facility during the manufacturing of a swine diet inoculated with PEDV. To monitor facility contamination of the virus, swabs were collected at: 1) baseline prior to inoculation, 2) after production of the inoculated feed, 3) after application of a quaternary ammonium-glutaraldehyde blend cleaner, 4) after application of a sodium hypochlorite sanitizing solution, and 5) after facility heat-up to 60°C for 48 hours. Decontamination step, surface, type, zone and their interactions were all found to impact the quantity of detectable PEDV RNA (P < 0.05). As expected, all samples collected from equipment surfaces contained PEDV RNA after production of the contaminated feed. Additionally, the majority of samples collected from non-direct feed contact surfaces were also positive for PEDV RNA after the production of the contaminated feed, emphasizing the potential role dust plays in cross-contamination of pathogen throughout a manufacturing facility. Application of the cleaner, sanitizer, and heat were effective at reducing PEDV genomic material (P < 0.05), but did not completely eliminate it.

An evaluation of total starch and starch gelatinization methodologies in pelleted animal feed

The quantification of total starch content (TS) or degree of starch gelatinization (DG) in animal feed is always challenging because of the potential interference from other ingredients. In this study, the differences in TS or DG measurement in pelleted swine feed due to variations in analytical methodology were quantified. Pelleted swine feed was used to create 6 different diets manufactured with various processing conditions in a 2 × 3 factorial design (2 conditioning temperatures, 77 or 88°C, and 3 conditioning retention times, 15, 30, or 60 s). Samples at each processing stage (cold mash, hot mash, hot pelletized feed, and final cooled pelletized feed) were collected for each of the 6 treatments and analyzed for TS and DG. Two different methodologies were evaluated for TS determination (the AOAC International method 996.11 vs. the modified glucoamylase method) and DG determination (the modified glucoamylase method vs. differential scanning calorimetry [DSC]). For TS determination, the AOAC International method 996.11 measured lower TS values in cold pellets compared with the modified glucoamylase method. The AOAC International method resulted in lower TS in cold mash than cooled pelletized feed, whereas the modified glucoamylase method showed no significant differences in TS content before or after pelleting. For DG, the modified glucoamylase method demonstrated increased DG with each processing step. Furthermore, increasing the conditioning temperature and time resulted in a greater DG when evaluated by the modified glucoamylase method. However, results demonstrated that DSC is not suitable as a quantitative tool for determining DG in multicomponent animal feeds due to interferences from nonstarch transformations, such as protein denaturation.

Evaluation of a Biological Pathogen Decontamination Protocol for Animal Feed Mills

Animal feed and ingredients are potential vectors of pathogenic bacteria. Contaminated ingredients can contaminate facility equipment, leading to cross-contamination of other products. This experiment was conducted to evaluate a standardized protocol for decontamination of an animal feed manufacturing facility using Enterococcus faecium (ATCC 31282) as an indicator. A pelleted swine diet inoculated with E. faecium was manufactured, and environmental samples (swabs, replicate organism detection and counting plates, and air samples) were collected (i) before inoculation (baseline data), (ii) after production of inoculated feed, (iii) after physical removal of organic material using pressurized air, (iv) after application of a chemical sanitizer containing a quaternary ammonium-glutaraldehyde blend, (v) after application of a chemical sanitizer containing sodium hypochlorite, (vi) after facility heat-up to 60 8 C for 24 h, (vii) for 48 h, and (viii) for 72 h. Air samples collected outside the facility confirmed pathogen containment; E. faecium levels were equal to or lower than baseline levels at each sample location. The decontamination step and its associated interactions were the only variables that affected E. faecium incidence (P < 0.0001 versus P > 0.22). After production of the inoculated diet, 85.7% of environmental samples were positive for E. faecium. Physical cleaning of equipment had no effect on contamination (P = 0.32). Chemical cleaning with a quaternary ammonium-glutaraldehyde blend and sodium hypochlorite each significantly reduced E. faecium contamination (P < 0.0001) to 28.6 and 2.4% of tested surfaces, respectively. All samples were negative for E. faecium after 48 h of heating. Both wet chemical cleaning and facility heating but not physical cleaning resulted in substantial E. faecium decontamination. These results confirmed both successful containment and decontamination of biological pathogens in the tested pilot-scale feed mill.

Effect of pelleting on survival of porcine epidemic diarrhea virus-contaminated feed

Abstract Porcine epidemic diarrhea virus (PEDV) is a heat-sensitive virus that has devastated the U.S. swine industry. Because of its heat sensitivity, we hypothesized that a steam conditioner and pellet mill mimicking traditional commercial thermal processing may mitigate PEDV infectivity. Pelleting, a common feed processing method, includes the use of steam and shear forces, resulting in increased temperature of the processed feed. Two thermal processing experiments were designed to determine if different pellet mill conditioner retention times and temperatures would impact PEDV quantity and infectivity by analysis of quantitative reverse transcription PCR and bioassay. In Exp. 1, a 3 · 3 · 2 factorial design was used with 3 pelleting temperatures (68.3, 79.4, and 90.6°C), 3 conditioning times (45, 90, or 180 s), and 2 doses of viral inoculation (low, 1 · 102 tissue culture infectious dose50 (the concentration used to see cytopathic effect in 50% of the cells)/g, or high, 1 · 104 tissue culture infectious dose50/g). Noninoculated and PEDV-inoculated unprocessed mash were used as controls. The low-dose PEDV–infected mash had 6.8 ± 1.8 cycle threshold (Ct) greater (P < 0.05) PEDV than the high-dose mash. Regardless of time or temperature, pelleting reduced (P < 0.05) the quantity of detectable viral PEDV RNA compared with the PEDV-inoculated unprocessed mash. Fecal swabs from pigs inoculated with the PEDV-positive unprocessed mash, regardless of dose, were clinically PEDV positive from 2 to 7 d (end of the trial) after inoculation. However, if either PEDV dose of inoculated feed was pelleted at any of the 9 tested conditioning time · temperature combinations, no PEDV RNA was detected in fecal swabs or cecum content. Based on Exp. 1 results, a second experiment was developed to determine the impact of lower processing temperatures on PEDV quantity and infectivity. In Exp. 2, PEDV-inoculated feed was pelleted at 1 of 5 conditioning temperatures (37.8, 46.1, 54.4, 62.8, and 71.1°C) for 30 s. The 5 increasing processing temperatures led to feed with respective mean Ct values of 32.5, 34.6, 37.0, 36.5, and 36.7, respectively. All samples had detectable PEDV RNA. However, infectivity was detected by bioassay only in pigs from the 37.8 and 46.1°C conditioning temperatures. Experiment 2 results suggest conditioning and pelleting temperatures above 54.4°C could be effective in reducing the quantity and infectivity of PEDV in swine feed. However, additional research is needed to prevent subsequent recontamination after pelleting as it is a point-in-time mitigation step.

Evaluating Chemical Mitigation of Salmonella Typhimurium ATCC 14028 in Animal Feed Ingredients.

Salmonella Typhimurium is a potential feed safety hazard in animal feed ingredients. Thermal mitigation of Salmonella spp. during rendering is effective but does not eliminate the potential for cross-contamination. Therefore, the objective of this experiment was to evaluate the effectiveness of chemicals to mitigate postrendering Salmonella Typhimurium ATCC 14028 contamination in rendered proteins over time. Treatments were arranged in a 6 × 4 factorial with six chemical treatments and four rendered protein meals. The chemical treatments included (i) control without chemical treatment, (ii) 0.3% commercial formaldehyde product, (iii) 2% essential oil blend, (iv) 2% medium chain fatty acid blend, (v) 3% organic acid blend, and (vi) 1% sodium bisulfate. The four rendered protein meals included (i) feather meal, (ii) blood meal, (iii) meat and bone meal, and (iv) poultry by-product meal. After matrices were chemically treated, they were inoculated with Salmonella Typhimurium ATCC 14028, stored at room temperature, and enumerated via plate counts on days 0, 1, 3, 7, 14, 21, and 42 postinoculation. The Salmonella concentration in ingredients treated with medium chain fatty acid and commercial formaldehyde were similar to one another (P = 0.23) but were 2 log lower than the control (P < 0.05). Ingredients treated with organic acids and essential oils also had lower Salmonella concentrations than the control (P < 0.05). Time also played a significant role in Salmonella mitigation, because all days except days 14 and 21 (P = 0.92) differed from one another. Rendered protein matrix also affected Salmonella stability, because concentrations in meat and bone meal and blood meal were similar to one another (P = 0.36) but were greater than levels in feather meal and poultry by-product meal (P < 0.05). In summary, chemical treatment and time both mitigated Salmonella Typhimurium ATCC 14028, but their effectiveness was matrix dependent. Time and chemical treatment with medium chain fatty acids or a commercial formaldehyde product were most effective at mitigating Salmonella Typhimurium ATCC 14028 in rendered protein meals.