Chien-Wei Chu

Transformation of Polymer Nanofibers to Nanospheres Driven by the Rayleigh Instability

We study the thermal annealing effect of poly(methyl methacrylate) (PMMA) nanofibers made from anodic aluminum oxide (AAO) templates and their transformation to PMMA nanospheres. The PMMA nanofibers are prepared by wetting an AAO template with a 30 wt % PMMA solution, followed by the evaporation of the solvent. After the AAO template is removed by a weak base, the PMMA nanofibers are thermally annealed in ethylene glycol, a nonsolvent for PMMA. The surfaces of the nanofibers undulate and transform into nanospheres, driven by the Rayleigh instability. The driving force for the transformation process is the minimization of the interfacial energy between PMMA nanofibers and ethylene glycol. The transformation times at higher annealing temperatures are shorter than those at lower annealing temperatures. This study provides a facile route to prepare polymer nanospheres which are not accessible by other traditional methods.

Microwave-annealing-induced nanowetting: a rapid and facile method for fabrication of one-dimensional polymer nanomaterials

Template wetting methods have been broadly applied to fabricate diverse one-dimensional polymer nanomaterials. The currently used template wetting methods, however, have shortcomings and disadvantages such as long processing times, thermal degradation, and difficulties in controlling the lengths. In this work, we develop a novel microwave-annealing-induced nanowetting (MAIN) method to fabricate one-dimensional polymer nanomaterials using porous anodic aluminum oxide (AAO) templates. Upon microwave annealing, the polymer chains are infiltrated into the nanopores of the AAO templates, and the morphologies of the polymer nanomaterials can be controlled by the annealing conditions. The growth rates of the polymer nanomaterials using the MAIN method are faster than those using the traditional thermal annealing method. This work not only provides a time-saving method to fabricate one-dimensional polymer nanomaterials with controlled morphologies, but also offers a better understanding of the effect of microwave annealing on the wetting behaviors of polymer melts.

Hierarchical hybrid nanostructures: controlled assembly of polymer-encapsulated gold nanoparticles via a Rayleigh-instability-driven transformation under cylindrical confinement

We develop a novel route based on the solution wetting method using anodic aluminum oxide (AAO) templates to fabricate hierarchical hybrid nanostructures assembled from polystyrene-encapsulated gold nanoparticles (Au@PS NPs). Hybrid nanostructures including nanotubes and nanospheres can be reliably prepared, in which the spatial arrangement of the Au@PS NPs is determined by the pore diameters of the templates and the molecular weights of the thiol-ended polystyrene (PS-SH) ligands. In particular, the Rayleigh-instability-driven transformation plays a key role in the formation of the hybrid nanospheres.

Fabrication of Electrospun Polymer Fibers with Nonspherical Cross-Sections Using a Nanopressing Technique.

The fabrication of electrospun polymer fibers is demonstrated with anisotropic cross-sections by applying a simple pressing method. Electrospun polystyrene or poly(methyl methacrylate) fibers are pressed by flat or patterned substrates while the samples are annealed at elevated temperatures. The shapes and morphologies of the pressed polymer fibers are controlled by the experimental conditions such as the pressing force, the pressing temperature, the pressing time, and the surface pattern of the substrate. At the same pressing force, the shape changes of the polymer fibers can be controlled by the pressing time. For shorter pressing times, the deformation process is dominated by the effect of pressing and fibers with barrel-shaped cross-sections can be generated. For longer pressing times, the effect of wetting becomes more important and fibers with dumbbell-shaped cross-sections can be obtained. Hierarchical polymer fibers with nanorods are fabricated by pressing the fibers with porous anodic aluminum oxide templates.

Selective solvent-induced reconstruction in confined space: one-dimensional mesoporous block copolymer structures in cylindrical nanopores

We investigate the formation of polystyrene-block-poly(methyl methacrylate) (PS-b-PMMA) nanostructures confined in cylindrical nanopores via a novel selective solvent-induced reconstruction process. The key factors of the morphologies of the nanostructures are determined, including the choice of solvents, the molecular weights of the polymers, and the pore diameters of the templates.

Hierarchical Polymer Structures Using Templates and the Modified Breath Figure Method

Hierarchical structures are commonly observed in nature and possess unique properties. The fabrication of hierarchical structures with well-controlled sizes in different length scales, however, is still a great challenge. To further understand the morphologies and properties of the hierarchical structures, here we present a novel strategy to prepare hierarchical polymer structures by combining the modified breath figure method and the template method. Poly(methyl methacrylate) (PMMA) honeycomb films with regular micropores are first prepared using the modified breath figure method by dipping PMMA films into mixtures of chloroform and methanol. The polymer chains on the honeycomb films are then annealed and wetted into the nanopores of anodic aluminum oxide templates via capillary forces, resulting in the formation of hierarchical polymer structures. The morphologies of the polymer structures, which can be controlled by the molecular weights of the polymers and the concentrations of the polymer solutions, are characterized by scanning electron microscopy. The surface wettabilities of the polymer structures are also examined by water contact angle measurements, and the hierarchical structures are observed to be more hydrophobic than the flat films and honeycomb films. This work not only provides a feasible approach to fabricate hierarchical polymer structures with controlled sizes but also gives a better understanding of the relationship between surface morphologies and properties.