Mu-Huan Chi

Solvent-Annealing-Induced Nanowetting in Templates: Towards Tailored Polymer Nanostructures

We study the solvent-annealing-induced nanowetting in templates using porous anodic aluminum oxide membranes. The morphology of polystyrene and poly(methyl methacrylate) nanostructures can be controlled, depending on whether the swollen polymers are in the partial or complete wetting regimes, which are characterized by the spreading coefficient. When the swollen polymers are in the partial wetting regime, polymers wet the nanopores by capillary action, resulting in the formation of polymer nanorods. When the swollen polymers are in the complete wetting regime, polymers form wetting layers in the nanopores, resulting in the formation of polymer nanotubes. The solubility parameters of polymers and solvents are also used to predict the wetting behavior of swollen polymers in cylindrical geometry.

Three-Dimensional Block Copolymer Nanostructures by the Solvent-Annealing- Induced Wetting in Anodic Aluminum Oxide Templates

Block copolymers have been extensively studied over the last few decades because they can self-assemble into well-ordered nanoscale structures. The morphologies of block copolymers in confined geometries, however, are still not fully understood. In this work, the fabrication and morphologies of three-dimensional polystyrene-block-polydimethylsiloxane (PS-b-PDMS) nanostructures confined in the nanopores of anodic aluminum oxide (AAO) templates are studied. It is discovered that the block copolymers can wet the nanopores using a novel solvent-annealing-induced nanowetting in templates (SAINT) method. The unique advantage of this method is that the problem of thermal degradation can be avoided. In addition, the morphologies of PS-b-PDMS nanostructures can be controlled by changing the wetting conditions. Different solvents are used as the annealing solvent, including toluene, hexane, and a co-solvent of toluene and hexane. When the block copolymer wets the nanopores in toluene vapors, a perpendicular morphology is observed. When the block copolymer wets the nanopores in co-solvent vapors (toluene/hexane = 3:2), unusual circular and helical morphologies are obtained. These three-dimensional nanostructures can serve as naontemplates for refilling with other functional materials, such as Au, Ag, ZnO, and TiO2 .

Porous Polymer Nanostructures Fabricated by the Surface-Induced Phase Separation of Polymer Solutions in Anodic Aluminum Oxide Templates

We study the formation of porous polymer nanostructures fabricated by the surface-induced phase separation of polymer solutions in anodic aluminum oxide (AAO) templates. Poly(methyl methacrylate) (PMMA) and tetrahydrofuran (THF) are used to investigate the evolution process of the surface-induced phase separation. With the longer immersion time of the AAO template in the polymer solution, the size of the solvent-rich droplet is increased by the coarsening process, resulting in the formation of porous polymer nanostructures. The coarsening mechanism is further evaluated by changing the experimental parameters including the immersion time, the polymer concentration, the polymer molecular weight, and the solvent quality. Under conditions in which polymer solutions have higher viscosities, the coarsening process is slowed down and the formation of the porous nanostructures is prohibited. The prevention of the porous nanostructures can also be realized by adding water to the PMMA/THF solution before the immersion process.

Microwave-annealing-induced nanowetting: a rapid and facile method for fabrication of one-dimensional polymer nanomaterials

Template wetting methods have been broadly applied to fabricate diverse one-dimensional polymer nanomaterials. The currently used template wetting methods, however, have shortcomings and disadvantages such as long processing times, thermal degradation, and difficulties in controlling the lengths. In this work, we develop a novel microwave-annealing-induced nanowetting (MAIN) method to fabricate one-dimensional polymer nanomaterials using porous anodic aluminum oxide (AAO) templates. Upon microwave annealing, the polymer chains are infiltrated into the nanopores of the AAO templates, and the morphologies of the polymer nanomaterials can be controlled by the annealing conditions. The growth rates of the polymer nanomaterials using the MAIN method are faster than those using the traditional thermal annealing method. This work not only provides a time-saving method to fabricate one-dimensional polymer nanomaterials with controlled morphologies, but also offers a better understanding of the effect of microwave annealing on the wetting behaviors of polymer melts.

Selective Template Wetting Routes to Hierarchical Polymer Films: Polymer Nanotubes from Phase-Separated Films via Solvent Annealing

We demonstrate a novel wetting method to prepare hierarchical polymer films with polymer nanotubes on selective regions. This strategy is based on the selective wetting abilities of polymer chains, annealed in different solvent vapors, into the nanopores of porous templates. Phase-separated films of polystyrene (PS) and poly(methyl methacrylate) (PMMA), two commonly used polymers, are prepared as a model system. After anodic aluminum oxide (AAO) templates are placed on the films, the samples are annealed in vapors of acetic acid, in which the PMMA chains are swollen and wet the nanopores of the AAO templates selectively. As a result, hierarchical polymer films containing PMMA nanotubes can be obtained after the AAO templates are removed. The distribution of the PMMA nanotubes of the hierarchical polymer films can also be controlled by changing the compositions of the polymer blends. This work not only presents a novel method to fabricate hierarchical polymer films with polymer nanotubes on selective regions, but also gives a deeper understanding in the selective wetting ability of polymer chains in solvent vapors.

Fabrication of Multicomponent Polymer Nanostructures Containing PMMA Shells and Encapsulated PS Nanospheres in the Nanopores of Anodic Aluminum Oxide Templates

Multi-component polymer nanomaterials have attracted great attention because of their applications in areas such as biomedicine, tissue engineering, and organic solar cells. The precise control over the morphologies of multi-component polymer nanomaterials, however, is still a great challenge. In this work, the fabrication of poly(methyl methacrylate)(PMMA)/poly-styrene (PS) nanostructures that contain PMMA shells and encapsulated PS nanospheres is studied. The nanostructures are prepared using a triple solution wetting method with anodic aluminum oxide (AAO) templates. The nanopores of the templates are wetted sequentially by PS solutions in dimethylformamide (DMF), PMMA solutions in acetic acid, and water. The compositions and morphologies of the nanostructures are controlled by the interactions between the polymers, solvents, and AAO walls. This work not only presents a feasible method to prepare multi-component polymer nanomaterials, but also leads to a better understanding of polymer-solvent interactions in confined geometries.

Nanopressing: Toward Tailored Polymer Microstructures and Nanostructures

A simple and versatile method is developed for preparing anisotropic polymer particles by pressing polymer microspheres at elevated temperatures. Polystyrene (PS) microspheres are used to demonstrate this approach. Depending on the mechanical deformation and wetting of the polymers on the substrates, polymer structures with special shapes such as barrel-like or dumbbell-like shapes can be prepared. The morphology of polymer structures can be controlled by the experimental parameters such as the pressing pressure, the pressing temperature, and the pressing time. The wetting of the polymers on the substrates dominates when the samples are annealing at higher temperatures for longer times.

Hierarchical hybrid nanostructures: controlled assembly of polymer-encapsulated gold nanoparticles via a Rayleigh-instability-driven transformation under cylindrical confinement

We develop a novel route based on the solution wetting method using anodic aluminum oxide (AAO) templates to fabricate hierarchical hybrid nanostructures assembled from polystyrene-encapsulated gold nanoparticles (Au@PS NPs). Hybrid nanostructures including nanotubes and nanospheres can be reliably prepared, in which the spatial arrangement of the Au@PS NPs is determined by the pore diameters of the templates and the molecular weights of the thiol-ended polystyrene (PS-SH) ligands. In particular, the Rayleigh-instability-driven transformation plays a key role in the formation of the hybrid nanospheres.

Fabrication of Electrospun Polymer Fibers with Nonspherical Cross-Sections Using a Nanopressing Technique.

The fabrication of electrospun polymer fibers is demonstrated with anisotropic cross-sections by applying a simple pressing method. Electrospun polystyrene or poly(methyl methacrylate) fibers are pressed by flat or patterned substrates while the samples are annealed at elevated temperatures. The shapes and morphologies of the pressed polymer fibers are controlled by the experimental conditions such as the pressing force, the pressing temperature, the pressing time, and the surface pattern of the substrate. At the same pressing force, the shape changes of the polymer fibers can be controlled by the pressing time. For shorter pressing times, the deformation process is dominated by the effect of pressing and fibers with barrel-shaped cross-sections can be generated. For longer pressing times, the effect of wetting becomes more important and fibers with dumbbell-shaped cross-sections can be obtained. Hierarchical polymer fibers with nanorods are fabricated by pressing the fibers with porous anodic aluminum oxide templates.

Reversible morphology control of three-dimensional block copolymer nanostructures by the solvent-annealing-induced wetting in anodic aluminum oxide templates

ABSTRACT In this work, the authors study the fabrication of three-dimensional block copolymer nanostructures in which the morphologies can be reversibly controlled. Polystyrene-block-polydimethylsiloxane (PS-b-PDMS), a promising candidate for nanolithography, is introduced into cylindrical nanopores of anodic aluminum oxide (AAO) templates using a solvent annealing–induced nanowetting in templates (SAINT) method. Not only the morphologies of the infiltrated PS-b-PDMS nanostructures can be tuned by the annealing solvents, but also the solvent-vapor-controlled morphologies can be altered reversibly by annealing the samples repeatedly between different solvent vapors. GRAPHICAL ABSTRACT