Chin-Cheng Huang

Structural Reliability Evaluation on the Pressurized Water Reactor Pressure Vessel Under Pressurized Thermal Shock Events

The failure probability of the pressurized water reactor pressure vessel for a domestic nuclear power plant in Taiwan has been evaluated according to the technical basis of the USNRC’s new pressurized thermal shock (PTS) screening criteria. The ORNL’s FAVOR code and the PNNL’s flaw models are employed to perform the probabilistic fracture mechanics analysis based on the plant specific parameters of the domestic reactor pressure vessel. Meanwhile, the PTS thermal hydraulic and the probabilistic risk assessment data analyzed from a similar nuclear power plant in the United States for establishing the new PTS rule are applied as the loading condition. Besides, an RT-based regression formula derived by the USNRC is also utilized to verify the through-wall cracking frequencies. It is found that the through-wall cracking of the analyzed reactor pressure vessel only occurs during the PTS events resulted from the stuck-open primary safety relief valves that later reclose, but with only an insignificant failure risk. The results indicate that the Taiwan domestic PWR reactor pressure vessel has sufficient structural margin for the PTS attack until either the end-of-license or for the proposed extended operation.Copyright

The Influence of Chemistry Concentration Uncertainty on the Probabilistic Fracture Mechanics Analysis

The chemistry concentration uncertainty of cooper and nickel significantly affects the shift in reference nil-ductility transition temperature (ΔRTNDT ). The uncertainty comes from the methods and equipments applied in measurements, the lack of specimen in surveillance capsule, and the non-homogeneous of material. The variations of ΔRTNDT result in the differences of failure probability of reactor pressure vessel. In this study, the structural integrity of Chinshan boiling water reactor RPV shell welds was evaluated by probabilistic fracture mechanics code-Fracture Analysis of Vessel – Oak Ridge (FAVOR). The influence of chemistry concentration uncertainty on the fracture probability of Chinshan nuclear power plant RPV with 32 and 64 effective full power years (EFPY) operation was discussed. The results of this work can be used to evaluate the structural integrity of the welds located at the RPV beltline region, and provide the aging assessment of reactor pressure vessel.Copyright

Failure Probability Assessment for a Boiling Water Reactor Pressure Vessel Under Low Temperature Over-Pressure Event

The fracture probability of a boiling water reactor pressure vessel for a domestic nuclear power plant in Taiwan has been numerically analyzed using an advanced version of ORNL’s FAVOR code. First, a model of the vessel beltline region, which includes all shell welds and plates, is built for the FAVOR code based on the plant specific parameters of the reactor pressure vessel. Then, a novel flaw model which describes the flaw types of surface breaking flaws, embedded weld flaws and embedded plate flaws are simulated along both inner and outer vessel walls. When conducting the fracture probability analyses, a transient low temperature over-pressure event, which has previously been shown to be the most severe challenge to the integrity of boiling water reactor pressure vessels, is considered as the loading condition. It is found that the fracture occurs in the fusion-line area of axial welds, but with only an insignificant failure probability. The low through-wall cracking frequency indicates that the analyzed reactor pressure vessel maintains sufficient stability until either the end-of-license or for doubling of the present license of operation.Copyright

Boiling Water Reactor Pressure Vessel Integrity Evaluation by Probabilistic Fracture Mechanics

The Chinshan boiling water reactor (BWR) units 1 and 2, owned by Taiwan Power Company (TPC), started commercial operations in 1978 and 1979, respectively. The reactor pressure vessel (RPV) welds unavoidably degrade with the long time operation because of the fast-neutron fluence exposure. This effect should be considered in the life extension and license renewal application. Thus, the structural integrity of the axial and circumferential welds at the beltline region of reactor vessel must be evaluated carefully. The probabilistic fracture mechanics (PFM) analysis code: Fracture Analysis of Vessels – Oak Ridge (FAVOR), which has been verified by USNRC, is adopted in this work to calculate the conditional probability of initiation (CPI) and the conditional probability of failure (CPF) for the welds with 32 and 64 effective full power years (EFPY) operation, respectively. The Monte Carlo technique is involved in the simulation. This is the first time that the PFM technique is adopted for evaluating the risk of nuclear power plant components in Taiwan. Actual geometries, material properties, chemistry components, neutron fluence and operation conditions are used for the plant specific analyses. Moreover, the design basis transients/accidents described in the final safety analysis report are also taken into account. The computed results show that the failure probabilities of welds are less than 10−10 per year. Only the axial weld, W-1001-08, is found to have the probability of failure. The results of this work can be used to evaluate the structural integrity of the welds located at the RPV beltline region, and provide the aging analysis results for the life extension and the license renewal applications.Copyright

Probabilistic Structural Integrity Analysis of Boiling Water Reactor Pressure Vessel under Low Temperature Overpressure Event

The probabilistic structural integrity of a Taiwan domestic boiling water reactor pressure vessel has been evaluated by the probabilistic fracture mechanics analysis. First, the analysis model was built for the beltline region of the reactor pressure vessel considering the plant specific data. Meanwhile, the flaw models which comprehensively simulate all kinds of preexisting flaws along the vessel wall were employed here. The low temperature overpressure transient which has been concluded to be the severest accident for a boiling water reactor pressure vessel was considered as the loading condition. It is indicated that the fracture mostly happens near the fusion-line area of axial welds but with negligible failure risk. The calculated results indicate that the domestic reactor pressure vessel has sufficient structural integrity until doubling of the present end-of-license operation.

Probabilistic Structural Integrity Evaluation on a Pressurized Water Reactor Pressure Vessel Under Pressure–Temperature Limit Operations

The normal reactor startup (heat-up) and shut-down (cool-down) operation limits are defined by the ASME Code Section XI-Appendix G, to ensure the structural integrity of the embrittled nuclear reactor pressure vessels (RPVs). In the paper, the failure risks of a Taiwan domestic pressurized water reactor (PWR) pressure vessel under various pressure-temperature limit operations are analyzed. Three types of pressure-temperature limit curves established by different methodologies, which are the current operation limits of the domestic RPV based on the KIa fracture toughness curve in 1998 or earlier editions of ASME Section XI-Appendix G, the recently proposed limits according to the KIC fracture toughness curve after the 2001 edition of ASME Section XI-Appendix G, and the risk-informed revision method proposed in MRP-250 report that provides more operational flexibility, are considered. The ORNL’s probabilistic fracture mechanics code, FAVOR, is employed to perform a series of fracture probability analyses for the RPV at multiple levels of embrittlement under such pressure-temperature limit transients. The analysis results indicate that the pressure-temperature operation limits associated with more operational flexibility will result in higher failure risks to the RPV. The shallow inner surface breaking flaw due to the clad fabrication defect is the most critical factor and dominates the failure risk of the RPV under pressure-temperature limit operations. Present work can provide a risk-informed reference for the safe operation and regulation of PWRs in Taiwan.Copyright

Probabilistic Fracture Mechanics Analysis for Degraded Reactor Pressure Vessel in Pressurized Water Reactor Nuclear Power Plant

Cumulative radiation embrittlement is one of the main causes for the degradation of PWR reactor pressure vessels over their long term operations. To assess structural reliability of degraded reactor vessels, the FAVOR code from the Oak Ridge National Laboratories of the United States is employed to perform probabilistic fracture analysis for existing Taiwan domestic PWR reactor vessels with consideration of irradiation embrittlement effects. The plant specific parameters of the analyzed reactor vessel associated with assumed design transients are both considered as the load conditions in this work. Further, two overcooling transients of steam generator tube rupture and pressurized thermal shock addressed in the USNRC/EPRI benchmark problems are also taken into account. The computed low failure probabilities can demonstrate the structural reliability of the analyzed reactor vessel for its both license base and extended operations. This work is helpful for the risk assessment and aging management of operating PWR reactor pressure vessels and can be also referred as its regulatory basis in Taiwan.Copyright

Effects of Fracture Toughness Curves of ASME Section XI: Appendix G on a Reactor Pressure Vessel Under Pressure–Temperature Limit Operation

After the Code Case N-640 was issued in 1999, the fracture toughness curve of reactor pressure vessel materials in ASME Section XI-Appendix G was amended to the KIC curve. In Taiwan, the present pressure-temperature limit curves of normal reactor startup (heat-up) and shut-down (cool-down) for the reactor pressure vessel is still calculated per KIA curve in 1998 or earlier editions. In this paper, the failure risks of a Taiwan domestic reactor pressure vessel under various pressure-temperature limit operations are analyzed. First, the pressure-temperature limit curves of the Taiwan domestic reactor pressure vessel based on KIA and KIC curves, and various levels of embrittlement, are calculated. Then, the ORNL’s probabilistic fracture mechanics code, FAVOR, and the PNNL’s flaw model are utilized to assess the failure probabilities of the reactor pressure vessel under such pressure-temperature limit transients. Further, the deterministic analyses of FAVOR code are also conducted. It is found that under the pressure-temperature limit transients based on KIC curves, the reactor pressure vessel presents higher failure probabilities, but are all below the allowable risk. The present results indicate that using the KIC curve the pressure-temperature limits can either increase the operational margin or still maintains the sufficient stability of the analyzed reactor pressure vessel.Copyright

Probabilistic Fracture Analysis for Boiling Water Reactor Pressure Vessels Subjected to Low Temperature Over-Pressure Event

With the development of probabilistic fracture mechanics (PFM) methods in recent years, the risk-informed approach has gradually been used to evaluate the structural integrity and reliability of the reactor pressure vessels (RPV) in many countries. For boiling water reactor (BWR) pressure vessels, it has been demonstrated that it is not necessary to perform the inservice inspections of beltline circumferential welds to maintain the required safety margins because their probability of failure is orders of magnitude less than that of beltline vertical welds, thus may well reduce the associated substantial cost and person-rem exposure. In Taiwan, however, the inservice inspections of shell welds still have to be performed every ten years per ASME Boiler and Pressure Vessel Code, Section XI inspection requirements for a BWR type Chinshan nuclear power station. In this work, a very conservative PFM model of FAVOR code consistent with that USNRC used for regulation is built with the plant specific parameters concerning the beltline shell welds of RPVs of Chinshan nuclear power station. Meanwhile, a hypothetical transient of low temperature over-pressure (LTOP) event which challenges the BWR RPV integrity most severely is also assumed as the loading condition for conducting the PFM analyses. Further, the effects of performance of inservice inspection are also studied to determine the benefit of the costly inspection effort. The computed low probability of failure indicates that the analyzed RPVs can provide sufficient reliability even without performing any inservice inspection on the circumferential welds. It also indicates that performing the inservice inspections can not promote the compensating level of safety significantly. Present results can be regarded as the risk incremental factors compared with the safety regulation requirements on RPV degradation and also be helpful for the regulation of BWR plants in Taiwan.© 2010 ASME