Christophe Baley

PLLA/Flax Mat/Balsa Bio-Sandwich—Environmental Impact and Simplified Life Cycle Analysis

In the present paper the environmental impact of biocomposites and bio-sandwich materials production are evaluated, using simplified Life Cycle Analysis (LCA) following the procedure recommended in the ISO 14044 standard. The materials are dimensioned and evaluated by comparing with reference materials, glass mat reinforced unsatured polyester and glass mat/unsatured polyester/balsa sandwich. The results indicate that bio-sandwich materials are very attractive in terms environmental impact. However further improvements in biocomposite and bio-sandwich mechanical strength are necessary if they are to be used in transport application compared to glass/polyester and glass/polyester/balsa sandwich.

Application of Interlaminar Tests to Marine Composites. Relation between Glass Fibre/Polymer Interfaces and Interlaminar Properties of Marine Composites

The need for improved performance and the development of new composite manufacturing methods require a better understanding of the role of interface phenomena in the mechanical behaviour of these materials. The influence of the cure cycle on the bulk and surface properties of the matrix resin, and of composites based on polyester and epoxy resins reinforced with glass fibres has been studied. While the mechanical properties of the epoxy vary with cure temperature the surface tension is not affected. The increase in interfacial shear strength and interlaminar shear strength with increased cure temperature cannot be simply explained by the wetting of the fibres by the matrix. The importance of thermal stresses, generated at the interface by resin shrinkage and differences in thermal expansion, for the mechanical behaviour of the composite are demonstrated.

An AFM study of the effect of chemical treatments on the surface microstructure and adhesion properties of flax fibres

The mechanical properties of fibre-reinforced polymer composites are largely dependant on the adhesion between the matrix and the fibre. In order to enhance the interaction between flax fibres and unsaturated polyester resins, raw fibres were chemically modified using sodium hydroxide, sodium hydroxide plus acetic anhydride and formic acid-based treatments. The physical properties of the modified fibres were investigated by means of the atomic force microscopy. At first, the morphological analysis of the surfaces shows that after the chemical treatments, the fibres surface appear to be less heterogeneous in topology and smoother. Nonetheless, no significant roughness difference was found between the different treatments. Secondly, adhesion forces measurements were performed between a standard AFM silicon nitride tip and the fibres. The adhesion forces were found to vary according to the chemical treatment. The sodium hydroxide-based treatment was found to increase the adhesion force between the fibre and the AFM tip whereas the lowest adhesion force was found for the formic acid- based treated fibre. These results were attributed to the different hydrophilic character of the modified fibres. Due to the importance of the water layer adsorbed on the fibres, the adhesion forces between the AFM tip and the different samples are found to be mainly dominated by capillary forces in relation with the fibres surface hydrophilicity.

Compressive and Tensile Behaviours of PLLA Matrix Composites Reinforced with Randomly Dispersed Flax Fibres

Nowadays, the ecological footprint of a material is becoming tremendously important. The Poly l-Lactide Acid (PLLA) matrix composites reinforced by randomly scattered flax fibres have mechanical properties similar to polyester/glass composites [1], lower environmental impacts and can be compost at the end of their lives. In this study, the mechanical characterization of biocomposites has been pushed further with the determination of the compressive and tensile properties. Furthermore, the mechanical properties of single flax fibres have been measured and implemented in a micro-mechanical estimation of the composite elastic modulus. Tensile and compressive stiffness determined by the mechanical analyses show very good correlations with the mathematical estimation.

Measuring adhesion forces between model polysaccharide films and PLA bead to mimic molecular interactions in flax/PLA biocomposite

Natural fiber-reinforced polymers or biocomposites are becoming increasingly popular as an environment friendly alternative to traditional glass fiber-reinforced thermoplastics. The mechanical properties of reinforced biocomposites, such as flax/polylactic acid (PLA), are largely governed by the level of interfacial interactions between the two constituents apart from their intrinsic properties. The hierarchical organization of various polysaccharides present in natural fibers results in complex mechanisms at the interface which are still poorly understood and difficult to analyze through a traditional approach that rely on indirect assessments. The possibility of measuring direct adhesion force between individual particles using the colloidal force microscopy has been exploited here by developing an experimental set-up in which a micrometer colloidal PLA bead is brought into close contact with molecularly smooth polysaccharide surfaces that mimic the main constituents of flax fibers, cellulose, hemicellulose, and pectins. Adhesion force measurements performed under ambient and low relative humidity conditions indicate that cellulose/PLA is the weakest interface in the biocomposite. Moreover, the results emphasize the important role of water molecules for the more hydrophilic polymers in flax fibers that takes place in the fundamental forces involved in the adhesion phenomena at the biocomposite interface.

Influence of Through-Thickness Pinning on Composite Shear Properties

This paper describes results from tests to examine the influence of through-thickness pinning on in-plane shear behaviour, measured by tensile loading of ±45° specimens. Samples were produced by both aeronautical and marine manufacturing processes. As few previous studies have investigated pinning of marine composites these were also subjected to out-of-plane shear delamination tests. For both carbon/epoxy laminates the pins reduce the apparent in-plane shear modulus and strength. Pins modify the strain field measured by full-field image analysis, and slow damage development. A new damage mechanism, transverse pin cracking, was observed.

Flax stems: from a specific architecture to an instructive model for bioinspired composite structures

The present paper proposes to carefully study and describe the reinforcement mechanisms within a flax stem, which is an exceptional natural model of composite structure. Thanks to accurate microscopic investigations, with both optical and SEM method, we finely depicted the flax stem architecture, which can be view as a composite structure with an outer protection, a unidirectional ply on the periphery and a porous core; each component has a specific function, such as mechanical reinforcement for the unidirectional ply and the porous core. The significant mechanical role of fibres was underlined, as well as their local organisation in cohesive bundles, obtained because of an intrusive growth and evidenced in this work through nanomechanical AFM measurement and 3D reconstruction. Following a biomimetic approach, these data provide a source of inspiration for the composite materials of tomorrow.

Tensile properties of flax fibers

Abstract Flax is a dicotyledon of the Linacea family, and the plant Linum usitatissimum L. is the most widely grown. It is an annual plant, it is resown annually, and it provides fibers and seeds rich in oil. Flax fibers find uses both in textiles but also for polymer reinforcement. These uses are understandable because they are available in Europe, know-how exists, the single fibers are long compared to many fibers obtained from plants and they have good mechanical properties. The aim of this chapter is to present the properties of flax fibers generally. In the first part, the plant will be presented, then the fibers and their mechanical properties. Finally, the chapter will be completed with remarks on the use of these fibers as polymer reinforcements.

Analysis of Flax Fiber Cell-Wall Non-Cellulosic Polysaccharides Under Different Weather Conditions (Marylin Variety)

ABSTRACT The cell-wall composition has been analyzed for 13 batches of flax fibers grown over 3 years under 3 different weather conditions including a ‘normal one, a harsh drought and a rainy weather. It was found that both stresses, drought and excess of rain induced a decrease of uronic acid in the matrix and an increase of the structuring pectins. Besides, a drought led to an increase of hemicellulose polysaccharides (+24%) whereas an excess of rainfall caused a rise in the amount of so-called structuring pectins (+67%). As the fiber’s mechanical properties remained the same over the years, it was assumed that the cell-wall composition was modified to preserve the mechanical role of the fiber in the stem.

Evolution of flax cell wall ultrastructure and mechanical properties during the retting step

Flax retting is a major bioprocess in the cultivation and extraction cycle of flax fibres. The aim of the present study is to improve the understanding of the evolution of fibre properties and ultrastructure caused by this process at the plant cell wall scale. Initially, investigations of the mechanical performances of the flax cell walls by Atomic Force Microscopy (AFM) in Peak Force mode revealed a significant increase (+33%) in the cell wall indentation modulus with retting time. Two complementary structural studies are presented here, namely using X-Ray Diffraction (XRD) and solid state Nuclear Magnetic Resonance (NMR). An estimation of the cellulose crystallinity index by XRD measurements, confirmed by NMR, shows an increase of 8% in crystallinity with retting mainly due to the disappearance of amorphous polymer. In addition, NMR investigations show a compaction of inaccessible cell wall polymers, combined with an increase in the relaxation times of the C4 carbon. This densification provides a structural explanation for the observed improvement in mechanical performance of the secondary wall of flax fibres during the field retting process.