Clemens Posten

Design principles of photo-bioreactors for cultivation of microalgae

The present hype in microalgae biotechnology has shown that the topic of photo‐bioreactors has to be revisited with respect to availability in really large scale measured in hectars footprint area, minimization of cost, auxiliary energy demand as well as maintenance and life span. This review gives an overview about present designs and the basic limiting factors which include light distribution to avoid saturation kinetics, mixing along the light gradient to make use of light/dark cycles, aeration and mass transfer along the vertical or horizontal main axis for carbon dioxide supply and oxygen removal and last but not least the energy demand necessary to fulfil these tasks. To make comparison of the performance of different designs easier, a commented list of performance parameters is given. Based on these critical points recent developments in the areas of membranes for gas transfer and optical structures for light transfer are discussed. The fundamental starting point for the optimization of photo‐bioprocesses is a detailed understanding of the interaction between the bioreactor in terms of mass and light transfer as well as the microalgae physiology in terms of light and carbon uptake kinetics and dynamics.

Microalgae and terrestrial biomass as source for fuels - A process view

Due to increasing oil prices and climate change concerns, biofuels have become more important as potential alternative energy sources. It is an open question which kind of biofuels with which yield potentials, characteristic properties and environmental consequences should give the largest contributions. Microalgae offer novel aquatic biomass systems with higher fuel yield potential and lower water demand than terrestrial biomass. They allow the direct generation of desired end products like biooil, hydrogen, or of materials to be processed afterwards (like starch, biomass). Research and development activities at present include fundamentals of algae strain improvement, reactor design and process integration, with auxiliary power requirements and specific reactor cost being addressed as most critical issues.

Photosynthetic biomass and H2 production by green algae: from bioengineering to bioreactor scale-up

The development of clean borderless fuels is of vital importance to human and environmental health and global prosperity. Currently, fuels make up approximately 67% of the global energy market (total market = 15 TW year(-1)) (Hoffert et al. 1998). In contrast, global electricity demand accounts for only 33% (Hoffert et al. 1998). Yet, despite the importance of fuels, almost all CO(2) free energy production systems under development are designed to drive electricity generation (e.g. clean-coal technology, nuclear, photovoltaic, wind, geothermal, wave and hydroelectric). In contrast, and indeed almost uniquely, biofuels also target the much larger fuel market and so in the future will play an increasingly important role in maintaining energy security (Lal 2005). Currently, the main biofuels that are at varying stages of development include bio-ethanol, liquid carbohydrates [e.g. biodiesel or biomass to liquid (BTL) products], biomethane and bio-H(2). This review is focused on placing bio-H(2) production processes into the context of the current biofuels market and summarizing advances made both at the level of bioengineering and bioreactor design.

Closed photo-bioreactors as tools for biofuel production

Production of biofuels from microalgae is a promising sustainable option for the future. Unfortunately, until now production of algae biomass is too expensive owing to costly plant designs or high demand of auxiliary energy. These problems are addressed in recent developments. Basic ideas that are followed in different novel pilot plants are efficient mixing, high light dilution via large external surfaces or internal light conducting structures and gas transport via membranes. Other attempts are directed towards cheaper constructions. These endeavours have brought microalgal biofuel production closer to economic viability as has been shown in some pilot plants. But until now, these plants operate only on a small area and a limited time frame, making economic assessment difficult. The next years will show, whether these promises can be kept on a pure commercial basis for a whole process chain from algae cultivation to oil extraction during a whole year and on a real hectare.

Improvement of light to biomass conversion by de-regulation of light-harvesting protein translation in Chlamydomonas reinhardtii

The efficient use of microalgae to convert sun light energy into biomass is limited by losses during high light illumination of dense cell cultures in closed bioreactors. Uneven light distribution can be overcome by using cell cultures with smaller antenna sizes packed to high cell density cultures, thus allowing good light penetration into the inner sections of the reactor. We engineered a new small PSII antenna size Chlamydomonas reinhardtii strain with improved photon conversion efficiency and increased growth rates under high light conditions. We achieved this goal by transformation of a permanently active variant NAB1* of the LHC translation repressor NAB1 to reduce antenna size via translation repression. NAB1* expression was demonstrated in Stm6Glc4T7 (T7), leading to a reduction of LHC antenna size by 10-17%. T7 showed a approximately 50% increase of photosynthetic efficiency (PhiPSII) at saturating light intensity compared to the parental strain. T7 converted light to biomass with much higher efficiencies with a approximately 50% improved mid log growth phase. Moreover, T7 cultures reached higher densities when grown in large-scale bioreactors. Thus, the phenotype of strain T7 may have important implications for biotechnological applications in which photosynthetic microalgae are used for large-scale culturing as an alternative plant biomass source.

The adsorption kinetics of metal ions onto different microalgae and siliceous earth

In the present work the adsorption kinetics of the six metal ions aluminum, zinc, mercury, lead, copper, and cadmium onto living microalgae were measured. The freshwater green microalga Scenedesmus subspicatus, the brackish water diatom Cyclotella cryptica, the seawater diatom Phaeodactylum tricornutum, and the seawater red alga Porphyridium purpureum were the subject of investigation. In most cases the adsorption rate of the metals could be well described by using the equation of the Langmuir adsorption rate expression. Inverse parameter estimation allowed the determination of the rate constants of the adsorption process and the maximum metal content of the algae. The highest values for the rate constant were obtained for Porphyridium purpureum followed by Phaeodactylum tricornutum. High values for the maximum content were obtained for Cyclotella cryptica and Scenedesmus subspicatus. The maximum rate constant was 24.21 h-1 for the adsorption of Hg to Porphyridium purpureum whereas the maximum metal content (0.243 g g-1) was obtained for Zn on Cyclotella cryptica. A comparison of these values with those obtained for the mineral siliceous earth exhibiting low maximum content and high adsorption rates reveals that the mechanism of adsorption onto the algae is a mixture of adsorption and accumulation.

Harvesting fresh water and marine algae by magnetic separation: screening of separation parameters and high gradient magnetic filtration.

In this study, the focus is on magnetic separation of fresh water algae Chlamydomonas reinhardtii and Chlorella vulgaris as well as marine algae Phaeodactylum tricornutum and Nannochloropsis salina by means of silica-coated magnetic particles. Due to their small size and low biomass concentrations, harvesting algae by conventional methods is often inefficient and cost-consuming. Magnetic separation is a powerful tool to capture algae by adsorption to submicron-sized magnetic particles. Hereby, separation efficiency depends on parameters such as particle concentration, pH and medium composition. Separation efficiencies of >95% were obtained for all algae while maximum particle loads of 30 and 77 g/g were measured for C. reinhardtii and P. tricornutum at pH 8 and 12, respectively. This study highlights the potential of silica-coated magnetic particles for the removal of fresh water and marine algae by high gradient magnetic filtration and provides critical discussion on future improvements.

Light distribution in a novel photobioreactor – modelling for optimization

The paper reports a novel photobioreactor developed to achievehomogeneous and flexible illumination inside the reactor. This is toovercome the problem of studying kinetics in standard photobioreactors,which are characterized by strong light gradients and light fluxes that cannotbe controlled. The reactor is used for the study of microalgal kinetics formodelling purposes.The new reactor combines the advantages of a stirred reactor(homogeneity) and a plate reactor (short path length). The light inputsystem consists of an external light source, a fibre-optical ring-light and alight emitting tube. Light is generated in a light source arranged externallyand directed into the reactor using optical fibres. The fibres are spread ina ring-light to provide a uniform illumination in the concentrically arrangedcylinder. Any focusable light source can be applied; by using a shuttermodule, light fluctuations can be generated in a wide range of frequencies.In order to change the light quality, spectral filters are placed between thelamp and the optical fibre.A model based approach was used to optimize the illumination: lightdistribution was calculated employing a Monte-Carlo simulation. Lightemission characteristics, reflection, refraction, scattering in the suspensionand on rough surfaces were studied numerically. Propositions were derivedhow to optimize the reactor, e.g. now to achieve higher light intensities anda more uniform illumination. Finally, mean photon flux densities of 100± 15 μmol m-1 s-1 were achieved at theilluminated surface.The simulation results revealed that the light distribution at constantbiomass concentration is mainly determined by the geometrical parametersof the lightening device mentioned above and that any simplifications leadto serious misinterpretations.

Biorefinery of microalgae - opportunities and constraints for different production scenarios.

In order to design economically feasible production processes it is necessary, as part of the biorefinery concept, to valorize all constituents of the microalgal biomass. Such an approach requires appropriate biorefinery side‐process strategies to be adapted to production of the primary product. These strategies are particularly valid for microalgae, since the composition and amount of residual biomass can vary significantly depending on cell stoichiometry and cultivation techniques. This review investigates opportunities and constraints for biorefinery concepts in production scenarios for four different products from microalgae with different market volumes, including high‐ and medium‐value products, whole cells and biodiesel. Approaches to close material and energy balances, as well as to adapt the biorefinery according to biological potential, process routes, and market needs are presented, which will further contribute to making the biorefinery concept a success.

Composition of Algal Oil and Its Potential as Biofuel

First test flights using blends with algae oil are already carried out and expectations by the aviation and other industries are high. On the other hand technical data about performance of cultivation systems, downstream processing, and suitability of algae oil as fuel are still limited. The existing microalgae growing industry mainly produces for the food and feed market. Energy efficiency is so far out of scope but needs to be taken into account if the product changes to biofuel. Energy and CO2 balances are used to estimate the potential of algae oil to fulfil the EU sustainability criteria for biofuels. The analysis is supported by lab tests as well as data gained by a pilot scale demonstrator combined with published data for well-known established processes. The algae oil composition is indicator of suitability as fuel as well as for economic viability. Approaches attaining high value fractions are therefore of great importance and will be discussed in order to determine the most intended market.