Damien Vitry

Propane selective oxidation over monophasic Mo-V-Te-O catalysts prepared by hydrothermal synthesis

Two distinct phases, orthorhombic and hexagonal, of Mo–V–Te–O mixed oxide catalysts were prepared separately by the hydrothermal synthetic method and solid-state reaction, and these catalysts were tested for propane selective oxidation to acrylic acid. The hydrothermally synthesized orthorhombic phase of the Mo–V–Te–O catalyst showed high activity and selectivity for the oxidation of propane into acrylic acid. This catalyst also showed extremely high catalytic performance in the propene oxidation, producing acrylic acid in a high yield. The hexagonal Mo–V–Te–O catalyst was formed via the solid-state reaction between the orthorhombic Mo–V–Te–O and α-TeVO4. This phase showed poor activity to both propane and propene oxidations, although the hexagonal phase was constructed with the octahedra of Mo and V similar to the orthorhombic phase. Reaction kinetics study over the catalyst with orthorhombic structure revealed that propane oxidation was of first order with respect to propane and nearly zero order with respect to oxygen, suggesting that the rate-determining step of the reaction is C–H bond breaking of propane to form propene. Structural effects on the catalytic oxidation performance were discussed.

Hydrothermal Synthesis of Mo-Based Oxide Catalysts and Selective Oxidation of Alkanes

Mo-V-M(=Al, Ga, Bi, Sb and Te)–O mixed oxide catalysts were synthesized hydrothermally for the first time, characterized structurally, and tested for ethane and propane oxidation after activation by various ways. These catalysts were black solids of rod-shaped (fiber like) crystals, which had a layer structure in the direction of fiber axis and a high dimensional arrangement of metal octahedra in the cross-section plane. These fresh crystalline materials became active for catalytic oxidation of alkanes after heat-treatment at 600 °C and subsequent grinding in order to increase exposed plane of the cross-section. The resulting catalysts were very active for an oxidative dehydrogenation of ethane with 80% of the ethylene selectivity in the reaction temperature range of 300 to 400 °C and also showed about 50% selectivity to acrylic acid in the propane oxidation. Multi-functional character which derived from the high dimensional structure of the catalysts and mechanism of the selective alkane oxidation were discussed.