David A. Kubalak

The Optical Telescope Element Simulator for the James Webb Space Telescope

The James Webb Space Telescope Observatory will consist of three flight elements: (1) the Optical Telescope Element (OTE), (2) the Integrated Science Instrument Module Element (ISIM), and (3) the Spacecraft Element. The ISIM element consists of a composite bench structure that uses kinematic mounts to interface to each of the optical benches of the three science instruments and the guider. The ISIM is also kinematically mounted to the telescope primary mirror structure. An enclosure surrounds the ISIM structure, isolates the ISIM region thermally from the other thermal regions of the Observatory, and serves as a radiator for the science instruments and guider. Cryogenic optical testing of the ISIM Structure and the Science Instruments will be conducted at Goddard Space Flight Center using an optical telescope simulator that is being developed by a team from Ball Aerospace and Goddard Space Flight Center, and other local contractors. This simulator will be used to verify the performance of the ISIM element before delivery to the Northup Grumman team for integration with the OTE. In this paper, we describe the O OTE Sim TE Simulator (OSIM) and provide a brief overview of the optical test program. ulator

Cryogenic pupil alignment test architecture for the James Webb Space Telescope integrated science instrument module

The James Webb Space Telescope (JWST) is a space-based, infrared observatory designed to study the early stages of galaxy formation in the Universe. It is currently scheduled to be launched in 2013 and will go into orbit about the second Lagrange point of the Sun-Earth system and passively cooled to 30-50 K to enable astronomical observations from 0.6 to 28 μm. The JWST observatory consists of three primary elements: the spacecraft, the optical telescope element (OTE) and the integrated science instrument module (ISIM). The ISIM Element primarily consists of a mechanical metering structure, three science instruments and a fine guidance sensor with significant scientific capability. One of the critical opto-mechanical alignments for mission success is the co-registration of the OTE exit pupil with the entrance pupils of the ISIM instruments. To verify that the ISIM Element will be properly aligned with the nominal OTE exit pupil when the two elements come together, we have developed a cryogenic pupil measurement test architecture to measure three of the most critical pupil degrees-of-freedom during optical testing of the ISIM Element. The pupil measurement scheme makes use of: specularly reflective pupil alignment references located inside of the JWST instruments; ground support equipment that contains a pupil imaging module; an OTE simulator; and pupil viewing channels in two of the JWST flight instruments. Current modeling and analysis activities indicate this measurement approach will be able to verify pupil shear to an accuracy of 0.5-1%.

Alignment of the James Webb Space Telescope Integrated Science Instrument Module Element

NASA’s James Webb Space Telescope (JWST) is a 6.6m diameter, segmented, deployable telescope for cryogenic IR space astronomy. The JWST Observatory architecture includes the Optical Telescope Element (OTE) and the Integrated Science Instrument Module (ISIM) element which contains four science instruments (SI), including a guider. The SIs and guider are mounted to a composite metering structure with outer envelope approximate measurements of 2.2x2.2x1.7m. These SI units are integrated to the ISIM structure and optically tested at NASA Goddard Space Flight Center as an instrument suite using an Optical telescope element SIMulator (OSIM). OSIM is a high-fidelity, cryogenic JWST simulator that features a ~1.5m diameter powered mirror. The SIs are aligned to the flight structure’s coordinate system under ambient, clean room conditions using opto-mechanical metrology and customized interfaces. OSIM is aligned to the ISIM mechanical coordinate system at the cryogenic operating temperature via internal mechanisms and feedback from alignment sensors and metrology in six degrees of freedom. SI performance, including focus, pupil shear, pupil roll, boresight, wavefront error, and image quality, is evaluated at the operating temperature using OSIM. This work reports on the as-run ambient assembly and ambient alignment steps for the flight ISIM, including SI interface fixtures and customization and kinematic mount adjustment. The ISIM alignment plan consists of multiple steps to meet the “absolute” alignment requirements of the SIs and OSIM to the flight coordinate system. In this paper, we focus on key aspects of absolute, optical-mechanical alignment. We discuss various metrology and alignment techniques. In addition, we summarize our approach for dealing with and the results of ground-test factors, such as gravity.

Ray-tracing for coordinate knowledge in the JWST Integrated Science Instrument Module

Optical alignment and testing of the Integrated Science Instrument Module of the James Webb Space Telescope is underway. We describe the Optical Telescope Element Simulator used to feed the science instruments with point images of precisely known location and chief ray pointing, at appropriate wavelengths and flux levels, in vacuum and at operating temperature. The simulators capabilities include a number of devices for in situ monitoring of source flux, wavefront error, pupil illumination, image position and chief ray angle. Taken together, these functions become a fascinating example of how the first order properties and constructs of an optical design (coordinate systems, image surface and pupil location) acquire measurable meaning in a real system. We illustrate these functions with experimental data, and describe the ray tracing system used to provide both pointing control during operation and analysis support subsequently. Prescription management takes the form of optimization and fitting. Our core tools employ a matrix/vector ray tracing model which proves broadly useful in optical engineering problems. We spell out its mathematical basis, and illustrate its use in ray tracing plane mirror systems relevant to optical metrology such as a pentaprism and corner cube.

Cryogenic metrology for the James Webb Space Telescope Integrated Science Instrument Module alignment target fixtures using laser radar through a chamber window

The James Webb Space Telescope Integrated Science Instrument Module utilizes two fixtures to align the Optical Telescope Element Simulator (OSIM) to the coordinate systems established on the ISIM and the ISIM Test Platform (ITP). These fixtures contain targets which are visible to the OSIM Alignment Diagnostics Module (ADM). Requirements on these fixtures must be met under ambient and cryogenic conditions. This paper discusses the cryogenic metrology involving Laser Radar measurements through a chamber window that will be used to link photogrammetry target measurements used during ISIM structure cryogenic verification and the ADM targets, including evaluation of distortion introduced from the window.

Pupil alignment reference (PAR) for the Mid-Infrared Instrument (MIRI) for optical alignment and verification on the Integrated Science Instrument Module (ISIM) in James Webb Space Telescope (JWST)

The Mid Infrared Instrument (MIRI), one of the four instruments on the Integrated Science Instrument Module (ISIM) of the James Webb Space Telescope (JWST), supports all of the science objectives of the observatory. MIRI optical alignment is an important step in the verification process, directly affecting mission success. The MIRI optical alignment is verified on the ground at the integrated ISIM level using an element in the MIRI Filter Wheel, the pupil alignment reference (PAR), developed by NASA GSFC and provided to MIRI. It is a ~2.3g aluminum piece that has a flat, specularly reflective, 3mm diameter surface in its center, with laser-etched fiducials within its aperture. The PAR is illuminated via an optical stimulus (ground support equipment) and imaged using a pupil imaging camera, during the ISIM test program in order to determine absolute and relative changes in the alignment that impact pupil shear and roll. Here we describe the MIRI PAR; its physical properties and challenges during its design, manufacturing, and testing.

Critical science instrument alignment of the James Webb Space Telescope (JWST) Integrated Science Instrument Module (ISIM)

This paper describes the critical instrument alignment terms associated with the six-degree of freedom alignment of each the Science Instrument (SI) in the James Webb Space Telescope (JWST), including focus, pupil shear, pupil clocking, and boresight. We present the test methods used during cryogenic-vacuum tests to directly measure the performance of each parameter, the requirements levied on each, and the impact of any violations of these requirements at the instrument and Observatory level.

JWST’s optical telescope simulator for verification of the Integrated Science Instrument Module

OSIM is a full field, cryogenic, optical simulator of the James Webb Space Telescope (JWST) Optical Telescope Element (OTE). It is the “Master Tool” for verifying the cryogenic alignment and optical performance of the JWST Integrated Science Instrument Module (ISIM) by providing simulated point source/star images individually or simultaneously to each of the four Science Instruments in ISIM. Additionally, each star image can be scanned in focus to support the evaluation of both image quality and best focus for each Science Instrument. OSIM has recently completed supporting the ISIM performance verification test campaign which spanned three separate cryogenic test campaigns over 3 years. In this paper, we describe the alignment to the JWST coordinate system at cryogenic temperatures, OSIM optical performance, repeatability, and its role in testing the cryogenic optical performance of the individual Science Instruments in addition to providing calibration data needed for flight operations.

Pupil alignment considerations for large deployable space telescopes

For many optical systems the properties and alignment of the internal apertures and pupils are not critical or controlled with high precision during optical system design, fabrication or assembly. In wide angle imaging systems, for instance, the entrance pupil position and orientation is typically unconstrained and varies over the systems field of view in order to optimize image quality. Aperture tolerances usually do not receive the same amount of scrutiny as optical surface aberrations or throughput characteristics because performance degradation is typically graceful with misalignment, generally only causing a slight reduction in system sensitivity due to vignetting. But for a large deployable space-based observatory like the James Webb Space Telescope (JWST), we have found that pupil alignment is a key parameter. For in addition to vignetting, JWST pupil errors cause uncertainty in the wavefront sensing process that is used to construct the observatory on-orbit. Furthermore they also open stray light paths that degrade the science return from some of the telescopes instrument channels. In response to these consequences, we have developed several pupil measurement techniques for the cryogenic vacuum test where JWST science instrument pupil alignment is verified. These approaches use pupil alignment references within the JWST science instruments; pupil imaging lenses in three science instrument channels; and unique pupil characterization features in the optical test equipment. This will allow us to verify and crosscheck the lateral pupil alignment of the JWST science instruments to approximately 1-2% of their pupil diameters.

A toolbox of metrology-based techniques for optical system alignment

The NASA Goddard Space Flight Center (GSFC) and its partners have broad experience in the alignment of flight optical instruments and spacecraft structures. Over decades, GSFC developed alignment capabilities and techniques for a variety of optical and aerospace applications. In this paper, we provide an overview of a subset of the capabilities and techniques used on several recent projects in a “toolbox” format. We discuss a range of applications, from small-scale optical alignment of sensors to mirror and bench examples that make use of various large-volume metrology techniques. We also discuss instruments and analytical tools.