Donanta Dhaneswara

Characteristic of skin formation using zircon- and graphite-coated mold in thin wall ductile iron fabrication

One of the problems in thin wall ductile iron (TWDI) fabrication is skin formation during the casting. The presence of this skin will decrease strength and strain of the TWDI. One of the ways to control this skin formation is to change the cooling rate during the process through a mold coating. In testing the effectiveness of skin prevention, the following variables were used for the mold coating i.e. (i) graphite: (ii) zirconium; and (iii) double layer of graphite-zirconium. After the process, the plates were characterized by non-etching, etching, tensile test, and SEM observation. The results showed that the average skin formation using graphite: 65u2005µm; zirconium: 13.04u2005µm; and double layer of graphite-zirconium: 33.25u2005µm. It seems that zirconium has the most effect on the skin prevention due to sulfur binding and magnesium locked, which then prevented rapid cooling resulting in less skin formation. The results also showed the number of nodules obtained in specimen with graphite: 703 nodules/mm2 with av...

Effects of Ceramic Fibre Insulation Thickness on Skin Formation and Nodule Characteristics of Thin Wall Ductile Iron Casting

Skin formation has become one of the problems in the thin wall ductile iron casting because it will reduce the mechanical properties of the materials. One of the solutions to reduce this skin formation is by using heat insulator to control the cooling rate. One of the insulators used for this purpose is ceramic fibre. In this research, the thickness of the ceramic fibre heat insulator used in the mould was varied, i.e. 50 mm on one side and 37.5 mm on the other side (A), no heat insulator (B), and 37.5 mm on both sides (C). After the casting process, the results were characterized in terms of metallography by using scanning electron microscope (SEM) and tensile test for mechanical properties. The results showed that the skin thickness formed in A is 34.21 μm, 23.38 μm in B, and 27.78 μm in C. The nodule count in A is 541.98 nodule/mm2 (84.7%) with an average diameter of 15.14 μm, 590 nodule/mm2 (86.7%) with an average diameter of 13.18 μm in B, and 549.73 nodule/mm2 (87.2%) with an average diameter of 13.95 μm in C. The average ultimate tensile strength for A was 399 MPa, B was 314 MPa, and C was 415 MPa. Microstructural examination under SEM showed that the materials have a ductile fracture with matrix full of ferrite.

Optimizing the Nanostructural Characteristics of Chemical Bath Deposition Derived ZnO Nanorods by Post-Hydrothermal Treatments

Zinc oxide (ZnO) is an inorganic semiconductor material which has been widely studied due to its various potential applications. Over the past decades, one-dimensional (1-D) nanostructures such as nanowires and nanorods have stimulated significant scientific interests because of their unique properties in comparison to bulk materials. For the application of dye sensitized solar cell (DSSC), 1-D ZnO nanostructures are more desired than the spherical nanoparticles since the former provides ballistic effect leading to faster electron transfer which in turn can increase the device performance. Motivated by this consideration, in the current study ZnO nanorods were deposited on ITO glass substrate via chemical bath deposition (CBD) process where the seeding solution was prepared at 0°C. In order to increase their crystallinity and optical properties, the as-deposited ZnO nanorods were subjected to post-hydrothermal treatment at 150°C for 3, 6 and 9 hours. The scanning electron microscope (SEM) analysis revealed that the ZnO nanorods were successfully grown as vertically-aligned hexagonal structure, while the X-ray diffraction (XRD) study showed that the intensity of (002) crystal plane is the highest peak for all nanorod samples. The optical study by UV-Vis spectroscopy showed that the absorption edge of the as-deposited sample was slightly red-shifted to visible region after post-hydrothermal treatment. The ZnO nanorods sample derived from post-hydrothermal treatment for 6 hours provided the optimum nanostructural characteristics with an average diameter of 228 nm, crystallite size of 27.97 nm and the band gap energy, Eg, of 3.12 eV.

Effect of Sr addition on the microstructure and mechanical properties of ADC12/nano Al2O3 composites produced by stir casting method

The effects of Sr addition on microstructure and mechanical properties of ADC12/nano Al2O3 composite has been studied. In this research ADC12 as a matrix was added by 0.3 vf% nano Al2O3 as a reinforcement and Al-5Sr varied from 0.00 wt% to 0.05 wt% to modify the eutectic structure of the matrix. The composites were further characterized both microstructural analysis and mechanical properties. The results showed that the intermetallic phases including β-Al5FeSi and Al2Cu were detected using scanning electron microscope and α-Al(Mn,Fe)Si or α-cubic phases was possible to form due to high content of Mn in the composites. The Mg2Si primary, binary, and ternary phases were detected in this composites by metallographic examination. Then, MgAl2O4 (spinnel) were found by XRD analysis. The higher of Sr content from 0,00 to 0.02 the lower SDAS formation from 15u2005µm to 14u2005µm as well as porosity content reduced from 4% to 3%. The ultimate tensile strength increased from 115u2005MPa to 137u2005MPa as well as in impact toughness from 0.016u2005J/mm2 to 0.025u2005J/mm2. The highest hardness and the lowest wear rate were obtained with the addition of 0.05 wt% Sr with 46 HRB and 1.04 10−5 mm3/m respectively due to the changed of chinese script became refined fibrous type.The effects of Sr addition on microstructure and mechanical properties of ADC12/nano Al2O3 composite has been studied. In this research ADC12 as a matrix was added by 0.3 vf% nano Al2O3 as a reinforcement and Al-5Sr varied from 0.00 wt% to 0.05 wt% to modify the eutectic structure of the matrix. The composites were further characterized both microstructural analysis and mechanical properties. The results showed that the intermetallic phases including β-Al5FeSi and Al2Cu were detected using scanning electron microscope and α-Al(Mn,Fe)Si or α-cubic phases was possible to form due to high content of Mn in the composites. The Mg2Si primary, binary, and ternary phases were detected in this composites by metallographic examination. Then, MgAl2O4 (spinnel) were found by XRD analysis. The higher of Sr content from 0,00 to 0.02 the lower SDAS formation from 15u2005µm to 14u2005µm as well as porosity content reduced from 4% to 3%. The ultimate tensile strength increased from 115u2005MPa to 137u2005MPa as well as in impact toughnes...

The Effect of Pluronic 123 Surfactant concentration on The N2 Adsorption Capacity of Mesoporous Silica SBA-15: Dubinin-Astakhov Adsorption Isotherm Analysis

Mesoporous SBA-15 has been successfully synthesized at various concentration of Pluronic 123 surfactant (7mM, 50 mM, 54 mM, 60 mM and 66 mM) and the effect of these various concentrations on the N2 adsorption capacity has been investigated. The adsorption analysis was conducted using Dubinin-Astakhov isotherm model for multilayer adsorption phenomenon. It was found that etryat low concentration of Pluronic 123, the system exhibits type I adsorption isotherm while at high concentration, the system exhibits type IV adsorption with H1 hysteresis curve which indicates the existence of pores with cylindrical geometry, relatively uniform pore size and possibility of pore network effects. It also was found that, by using D-A isotherm model fitting, at 60 mM concentration of Pluronic 123, SBA-15 has the highest adsorption capacity which stands at 421 cm3/gram.

Effect of Coating Layer of Sand Casting Mold in Thin-Walled Ductile Iron Casting: Reducing the Skin Effect Formation

The effect of various coating layers on the skin effect formation in thin-walled ductile iron casting with glass wool heat insulator has been investigated. Graphite, MgO, Zr, Zrxa0+xa0graphite, MgOxa0+xa0graphite coating layers have been used. We observed that the different coating layers can be used to control cooling rate. Higher heat conductivity coating layer yields lower cooling rate, while lower heat conductivity yields higher cooling rate. The use of double layer can further increase cooling rate which was observed for Zrxa0+xa0graphite and MgOxa0+xa0graphite double coating layers. These may only be applicable in our system. Higher cooling rate system produces a casting product that has thinner skin effect. The use of MgO layer yields lower skin effect thickness which stood at 52.27xa0µm.